Introduction
This manual provides essential information for the safe and effective use of your Thule 614 Pulse Cargo Box. Please read all instructions carefully before installation and operation. Proper installation and maintenance are crucial for product longevity and safety.
The Thule 614 Pulse Cargo Box is designed to provide additional storage space for your vehicle, accommodating various items such as luggage, skis, and snowboards. Its robust construction and secure locking mechanisms ensure your belongings are protected during transit.
Safety Information
- Always ensure the cargo box is securely mounted to your vehicle's roof rack system before driving.
- Do not exceed the maximum load capacity of 110 lbs (50 kg) for the cargo box or your vehicle's roof load limit, whichever is lower.
- Distribute cargo evenly inside the box, placing heavier items towards the center.
- Verify that all locking points are engaged and the Thule Comfort Key can be removed, indicating secure closure.
- Be aware of the increased vehicle height and width when the cargo box is installed, especially when entering garages, car washes, or low-clearance areas.
- Adjust driving speed to suit road conditions, especially in strong winds, during braking, or when cornering.
- Regularly check the mounting hardware for tightness, especially after the first few miles of driving and periodically thereafter.
Setup and Installation
The Thule 614 Pulse Cargo Box features the Easy-Grip mounting system for quick and secure attachment to most roof rack crossbars.
Required Tools
No special tools are required for installation, thanks to the Easy-Grip knobs.
Compatibility
The Thule 614 Pulse Cargo Box is compatible with Thule rack systems, round bars, square bars, aero-style crossbars, and most factory racks.
Figure 1: Crossbar Compatibility. This image illustrates the different types of roof rack crossbars that are compatible with the Thule Pulse Cargo Box, including square, aero-style, round, and factory crossbars. Crossbars are required to mount the carrier to the vehicle.
Installation Steps
- Position the Cargo Box: Carefully lift the cargo box onto your vehicle's roof rack crossbars. Center the box both front-to-back and side-to-side.
- Open the Lid: Open the lid of the cargo box from the passenger side. The internal lid lifters will hold the lid open for hands-free access.
- Attach Easy-Grip Knobs: Locate the Easy-Grip mounting knobs inside the box. Align the mounting hardware with your crossbars. Turn the knobs clockwise to tighten the clamps around the crossbars. Ensure the clamps are securely gripping the crossbars.
- Verify Security: After tightening all knobs, gently try to move the cargo box to ensure it is firmly attached and does not wobble.
- Check Clearance: Before driving, verify that there is adequate clearance between the cargo box and any part of your vehicle, especially the rear hatch when opened. Refer to the "Roof Box Hatch Door Clearance" section for detailed information.
Figure 2: Top-down view of the Thule Pulse Cargo Box installed on a vehicle. This image shows the cargo box securely mounted on the roof rack, demonstrating its low-profile design and how it sits on the vehicle.
Figure 3: Roof Box Hatch Door Clearance. This diagram illustrates how to determine the correct positioning of the cargo box to ensure the vehicle's rear hatch can open without contacting the box. It highlights the importance of measuring front clearance from the center of the vehicle's front roof rack crossbar to the point where the roof meets the hatch.
Operating Instructions
Loading Cargo
- Open the cargo box lid from the passenger side.
- Distribute items evenly to maintain vehicle balance. Place heavier items in the center of the box.
- Utilize the included tie-down straps to secure loose items and prevent shifting during transit.
- Do not exceed the maximum load capacity of 110 lbs (50 kg).
Figure 4: Interior capacity of the Thule Pulse Medium cargo box. This image demonstrates how various items such as duffel bags, backpacks, and helmets can be efficiently stored inside the cargo box, highlighting its spacious design.
Closing and Locking
- Gently pull the lid closed. The built-in Thule SecureLock technology ensures all edges of the lid are completely closed.
- Insert the key into the lock cylinder and turn to the locked position. The Thule Comfort Key can only be removed when all locking points are securely closed, providing maximum safety.
Maintenance
- Cleaning: Clean the cargo box with mild soap and water. Avoid abrasive cleaners or solvents that could damage the finish.
- Lubrication: Periodically lubricate the lock cylinders with a graphite-based lubricant to ensure smooth operation.
- Storage: When not in use, store the cargo box in a cool, dry place, away from direct sunlight. If storing outdoors, consider a protective cover.
- Hardware Check: Regularly inspect all mounting hardware for wear or damage. Ensure all bolts and knobs remain tight.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Lid does not close or lock properly. | Cargo is obstructing the lid closure; SecureLock mechanism not fully engaged; Lock cylinder sticky. | Rearrange cargo to ensure clear path for lid; Apply gentle pressure to lid to engage SecureLock; Lubricate lock cylinder with graphite. |
| Cargo box feels loose after installation. | Easy-Grip knobs not tightened sufficiently; Crossbars are not compatible or incorrectly positioned. | Retighten all Easy-Grip knobs firmly; Ensure crossbars are within recommended dimensions and properly spaced. |
| Increased wind noise during driving. | Cargo box not properly centered or positioned; Items inside are loose. | Adjust cargo box position for optimal aerodynamics; Secure all items inside the box with tie-down straps. |
Specifications
- Model: Thule 614 Pulse Medium Black
- Storage Capacity: 14 cubic feet
- External Dimensions (L x W x H): 67 x 35 x 16 inches (170.2 x 88.9 x 40.6 cm)
- Internal Dimensions (L x W x H): 61 x 33 x 14 inches (154.9 x 83.8 x 35.6 cm)
- Weight: 34 lbs (15.4 kg)
- Load Capacity: 110 lbs (50 kg)
- Mounting System: Easy-Grip mounting knobs
- Opening: Single-side (passenger side)
- Locking System: Central Locking with Thule Comfort Key
- Material: Rugged ABS plastic
- Color: Matte Black
- Fits Snowboards: 3-5 (max length: 155 cm)
- Minimum Load Bar Spread: 23-5/8 inches (600mm)
- Water Resistance Level: Water Resistant
Warranty Information
Thule offers a Limited Lifetime Warranty on all Thule brand car rack systems and accessories manufactured by Thule. This warranty is valid for the original retail purchaser for the duration of their ownership of the product.
The warranty does not cover defects resulting from normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modifications/repairs not authorized by Thule.
For detailed warranty terms and conditions, please refer to the official Thule website or contact Thule customer support.
Customer Support
For further assistance, technical support, or to inquire about replacement parts, please contact Thule customer service.
- Official Website: www.thule.com
- User Manual (PDF): Download PDF Manual
- Brand Store: Visit Thule Amazon Store
