1. Introduction
This manual provides essential information for the safe assembly, operation, and maintenance of your X-PRO 110cc Dirt Bike, Model DB-KK6. Please read this manual thoroughly before operating the vehicle to ensure proper use and longevity of your dirt bike.
2. Safety Information
WARNING: This dirt bike is intended for off-road use only. It cannot be sold or operated in California due to state regulations.
IMPORTANT SAFETY NOTICE: For safety during transport, the airvent hose has been pulled out when the vehicle is packaged, and a rubber cap is used to block the airvent to prevent oil leakage during transportation. After receiving the bike, remove the rubber cap as shown in the picture and insert the hose back into the airvent. If you do not remove the rubber cap and insert the hose back into the airvent, any potential oil leak and engine damage caused by excessive internal pressure on the engine during use will not be covered by your warranty.
Always wear appropriate safety gear, including a helmet, eye protection, and protective clothing, when operating this vehicle. Operating this vehicle under the age of 12 increases your chance of severe injury or death. NEVER permit children under 12 to operate this vehicle.
3. Unboxing and Assembly
Your X-PRO 110cc Dirt Bike requires some assembly. This typically includes attaching the handlebars, front wheel, front fender, and connecting the battery. Follow the steps below and refer to the provided videos for visual guidance.
3.1. Unpacking the Crate
Carefully cut the straps securing the cardboard box. Remove the top of the box to reveal the metal frame. Use appropriate tools to remove the bolts securing the bike to the frame. Exercise caution to avoid damaging components or injuring yourself during this process.
Video: X-PRO X29 110cc Dirt Bike Assembly Overview. This video demonstrates the general unboxing and assembly process for a similar 110cc dirt bike model.
3.2. Front Fork and Handlebar Installation
Install the front forks into the triple clamps. Ensure they are aligned correctly and tighten the bolts securely. Attach the handlebar risers and then the handlebars, ensuring all cables are routed correctly and not pinched. Tighten all bolts to the manufacturer's specifications.
Video: X-PRO X26 125CC Dirt Bike Assembly. This video illustrates the assembly of the front forks and handlebars for a related X-PRO dirt bike model.
3.3. Front Wheel and Brake Assembly
Insert the axle through the front wheel and secure it to the front forks. Ensure the brake rotor is correctly positioned within the brake caliper. Attach the brake caliper to the fork leg and tighten all fasteners. Verify that the brake cable is properly connected and adjusted.
Image: Close-up of the front wheel assembly, showing the disc brake and knobby tire.
3.4. Battery Connection
Locate the battery compartment, typically under the seat. Connect the positive (red) and negative (black) terminals of the battery. Ensure connections are tight and secure. Replace the battery cover or seat.
3.5. Final Checks
Before initial operation, double-check all fasteners for tightness. Ensure tires are inflated to the recommended pressure. Verify brake functionality and throttle response. Confirm the airvent hose is correctly inserted into the airvent.
4. Key Features
- Engine: 110cc displacement, internal combustion engine.
- Transmission: Semi-Automatic, ideal for transitioning riders.
- Wheels: Large 14"/12" Front/Rear Wheels for improved ground clearance and versatility across various terrains.
- Frame: Cradle Type Steel Tube Frame, designed for durability and reduced weight.
- Starting System: Kick Start.
- Brakes: Disc brake style for reliable stopping power.
- Suspension: Front suspension for improved ride comfort and handling.
5. Specifications
| Specification | Detail |
|---|---|
| Bike Type | Dirt Bike |
| Brand | X-PRO |
| Model Name | DB-KK6 |
| Color | Black |
| Power Source | Internal Combustion Engine |
| Transmission | Semi-Automatic |
| Wheel Size | 14"/12" Front/Rear |
| Suspension Type | Front |
| Brake Style | Disc |
| Maximum Weight Recommendation | 188 Pounds |
| Minimum User Height | 29 Inches |
| Assembly Required | Yes |
6. Operating Instructions
6.1. Starting the Engine (Kick Start)
- Ensure the fuel valve is open.
- Turn the ignition key to the 'ON' position.
- If the engine is cold, engage the choke.
- Place one foot firmly on the kick starter lever.
- Push down firmly and quickly on the kick starter lever until the engine starts.
- Once the engine is running, gradually disengage the choke.
6.2. Semi-Automatic Transmission
The X-PRO 110cc Dirt Bike features a semi-automatic transmission, meaning there is no manual clutch lever. To shift gears:
- To shift up, gently lift the gear shifter lever with your foot.
- To shift down, press the gear shifter lever down with your foot.
- Throttle control is crucial for smooth shifting. Reduce throttle slightly when shifting up, and apply a small amount of throttle when shifting down.
6.3. Braking
The bike is equipped with disc brakes. Apply both front and rear brakes smoothly and evenly to slow down or stop. Avoid sudden, hard braking, especially with the front brake, as this can lead to loss of control.
7. Maintenance
Regular maintenance is crucial for the performance and safety of your dirt bike. Perform the following checks and tasks regularly:
- Oil Level: Check engine oil level before each ride. Refer to the engine manual for specific oil type and capacity.
- Chain Tension: Inspect chain tension regularly and adjust as needed to prevent excessive slack or tightness. Lubricate the chain frequently.
- Brakes: Check brake fluid levels (if applicable) and inspect brake pads for wear. Ensure brake levers/pedals have proper free play.
- Tire Pressure: Maintain correct tire pressure as specified in the tire sidewall or owner's manual.
- Fasteners: Periodically check all nuts, bolts, and fasteners for tightness.
- Air Filter: Clean or replace the air filter regularly, especially when riding in dusty conditions.
8. Troubleshooting
If you encounter issues with your dirt bike, consult the following basic troubleshooting guide:
- Engine won't start: Check fuel level, ensure ignition is ON, verify spark plug connection, and confirm the airvent hose is correctly installed.
- Loss of power: Inspect air filter for clogs, check fuel quality, and ensure proper chain tension.
- Brakes feel spongy: This may indicate air in the brake lines or worn brake pads. Consult a qualified technician.
- Unusual noises: Investigate the source of any new or unusual sounds immediately. This could indicate loose parts or mechanical issues.
For complex issues or repairs, it is recommended to seek assistance from a qualified service technician.
9. Warranty and Support
Your X-PRO 110cc Dirt Bike comes with a limited warranty. Please refer to the warranty card included with your purchase for specific terms and conditions. For technical support, parts, or service inquiries, please contact X-PRO customer service directly. Ensure you have your model number (DB-KK6) and purchase information available when contacting support.
