SUSUCAR 5.7 HEMI Cam MDS Lifters Camshaft Kit Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, maintenance, and troubleshooting of the SUSUCAR 5.7 HEMI Cam MDS Lifters Camshaft Kit. This kit is designed for specific 2009-2015 Chrysler, Dodge, and Jeep vehicles equipped with the 5.7L V8 engine. Please read this manual thoroughly before beginning any installation or maintenance procedures.

Important Safety Notice: Installation of automotive engine components requires specialized tools and knowledge. If you are not confident in your ability to perform these procedures safely and correctly, it is recommended to seek assistance from a qualified professional mechanic.

Package Contents

Verify all components are present and undamaged before proceeding with installation.

Image: Overview of the complete SUSUCAR 5.7 HEMI Cam MDS Lifters Camshaft Kit, showing all included components such as the camshaft, lifters, gaskets, and timing chain kit.

• 1 x Camshaft (MDS VVT Camshaft - Part Number: 53022372AA)
• 8 x MDS Front Valve Lifters
• 8 x MDS Rear Valve Lifters
• 4 x Lifter Trays
• 1 x Screw Set
• 1 x Head Gaskets Kit (Part Numbers: L5701K-16 HB228 CR345HS-C)
• 1 x Oil Pan Gasket Kit
• 1 x Timing Chain Kit
• Additional Gaskets (Valve Cover Gasket - Part Number: CS262841 AT-B-GM-063CS)

Vehicle Compatibility

This kit is compatible with the following vehicles equipped with a 5.7L V8 HEMI engine:

• Chrysler:
  • 2009-2015 Chrysler 300 5.7L
• Dodge:
  • 2010 Dodge Ram 1500 5.7L
  • 2009-2015 Dodge Challenger 5.7L
  • 2009-2015 Dodge Charger 5.7L
  • 2011-2015 Dodge Durango 5.7L
• Jeep:
  • 2009-2010 Jeep Commander 5.7L
  • 2009-2015 Jeep Grand Cherokee 5.7L
• Ram:
  • 2011 Ram 1500 5.7L

Please verify your vehicle's make, model, year, and engine type before installation to ensure proper fitment.

Setup and Pre-Installation

1. Required Tools and Equipment

Ensure you have the following tools and equipment before starting the installation:

• Standard and Metric Socket Sets
• Torque Wrench (foot-pounds and inch-pounds)
• Gasket Scrapers
• Engine Hoist (if removing engine)
• Fluid Drain Pans
• Shop Rags and Cleaners
• New Engine Oil and Coolant
• Service Manual for your specific vehicle model

2. Safety Precautions

• Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
• Ensure the vehicle is securely supported on jack stands or a lift.
• Disconnect the battery before starting any work.
• Allow the engine to cool completely before working on it.
• Handle all fluids responsibly and dispose of them according to local regulations.

3. Preparation Steps

1. Drain engine oil and coolant.
2. Remove all components obstructing access to the camshaft, lifters, and timing chain, including intake manifold, valve covers, cylinder heads, and timing cover. Refer to your vehicle's service manual for specific removal procedures.
3. Clean all mating surfaces thoroughly to ensure proper gasket sealing.

Installation Instructions

The following steps provide a general overview. Always consult your vehicle's specific service manual for detailed, model-specific procedures and torque specifications.

1. Camshaft Installation

Image: Close-up view of the SUSUCAR 5.7 HEMI camshaft, highlighting its lobes and journals.

1. Carefully lubricate the camshaft journals and lobes with engine assembly lubricant.
2. Gently slide the new camshaft into the engine block, ensuring it does not damage the camshaft bearings.
3. Align the camshaft timing marks according to your vehicle's service manual.

2. Lifter Installation

Image: A set of SUSUCAR 5.7 HEMI MDS lifters, showing their design and arrangement in the lifter trays.

1. Lubricate the new MDS lifters with engine assembly lubricant.
2. Install the lifters into the lifter trays, then carefully place the lifter assemblies into their respective bores in the engine block.
3. Ensure lifters are seated correctly and move freely.

3. Timing Chain Kit Installation

Image: Components of the SUSUCAR 5.7 HEMI timing chain kit, including the chain, sprockets, and tensioner.

1. Install the timing chain and sprockets, ensuring all timing marks are correctly aligned.
2. Install the timing chain tensioner and guides.
3. Verify proper chain tension and alignment.

4. Gasket Installation and Reassembly

Image: A selection of gaskets included in the SUSUCAR 5.7 HEMI kit, such as head gaskets, exhaust manifold gaskets, and valve cover gaskets.

Image: The screw set included in the SUSUCAR 5.7 HEMI kit, featuring various bolts for engine reassembly.

1. Install new head gaskets and cylinder heads, following the manufacturer's torque sequence and specifications.
2. Install the oil pan with the new oil pan gasket.
3. Install the timing cover with a new gasket.
4. Reinstall all removed components, using new gaskets and seals where appropriate.
5. Refill engine with specified oil and coolant.
6. Reconnect the battery.

Post-Installation and Maintenance

1. Initial Engine Start-Up

1. Before starting, prime the oil pump to ensure oil pressure builds quickly.
2. Start the engine and immediately check for oil pressure.
3. Allow the engine to reach operating temperature, checking for leaks and unusual noises.
4. Perform a break-in procedure as recommended by your vehicle manufacturer or engine builder.

2. Routine Maintenance

Proper maintenance is crucial for the longevity of your engine components:

• Oil Changes: Adhere to the manufacturer's recommended oil change intervals using the specified oil type.
• Coolant Levels: Regularly check and maintain proper coolant levels.
• Engine Monitoring: Pay attention to any changes in engine performance, noise, or warning lights.

Troubleshooting

This section addresses common issues that may arise after installation. For complex problems, consult a qualified mechanic.

Specifications

Warranty and Support

For warranty information or technical support regarding your SUSUCAR 5.7 HEMI Cam MDS Lifters Camshaft Kit, please contact the manufacturer directly or refer to the product's purchase documentation.

Manufacturer: SUSUCAR

Return Policy: 30-day refund/replacement policy (as per Amazon listing at time of data retrieval).

For further assistance, you may visit the SUSUCAR Store on Amazon.