DonosHome BT60 Battery Tester User Manual

1. Introduction

The DonosHome BT60 is a professional battery tester designed for comprehensive analysis of 12V and 24V automotive batteries. It supports various battery types including Regular Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB, and Lithium batteries. This device performs starting system tests, charging system tests, and provides detailed battery health analysis, ensuring accurate diagnostics for your vehicle's electrical system.

The BT60 complies with international standards such as JIS, EN, DIN, SAE, and CCA, offering precise measurements within a range of 100-3000 CCA. Its user-friendly interface, color screen, and multi-language support make it an essential tool for both professional technicians and home users.

Image 1.1: The DonosHome BT60 Battery Tester with its main display and battery clamps.

2. Safety Information

• Reverse Polarity Protection: The BT60 features built-in reverse polarity protection. If the clamps are connected incorrectly (red to negative, black to positive), the device will not operate, preventing damage to both the tester and the battery.
• Correct Connection: Always connect the red clamp to the battery's positive (+) terminal and the black clamp to the battery's negative (-) terminal.
• No External Power: The device is powered directly by the battery under test. No external power adapters or batteries are required, ensuring safe, passive testing without discharging the battery.
• Ventilation: Ensure adequate ventilation when working with lead-acid batteries, as they can produce explosive gases.
• Eye Protection: Always wear appropriate eye protection when working with batteries.
• Keep Clear: Keep hands, hair, and clothing clear of moving engine parts.

Image 2.1: Illustration of correct and incorrect battery clamp connections, highlighting the reverse polarity protection feature.

3. Package Contents

Upon opening the package, please verify that all items are present and in good condition:

• DonosHome BT60 Battery Tester Unit
• User Manual (this document)

4. Product Overview

The DonosHome BT60 is designed for ease of use and durability. It features a robust casing, a clear color display, and intuitive controls.

4.1 Key Features

• Display: 3.2-inch color LCD screen with skeuomorphic design icons and 3 LED indicator lights.
• Controls: 7 large rubber game controller-style buttons for easy navigation.
• Cable: Over 1 meter long, made of high-quality nickel steel clips and 26/016 copper wire for stable communication.
• Battery Compatibility: Supports 12V and 24V batteries, including Regular Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB, and Lithium types.
• Test Functions: Battery Test (State of Health, State of Charge, Voltage, Resistance), Cranking Test, Charging Test, Waveform Analysis, Review History.
• Standards: Complies with JIS, EN, DIN, SAE, and CCA standards.
• Accuracy: Offers 99.9% accuracy with low test error values up to 3000 CCA.
• Languages: Built-in support for 12 languages.

Image 4.1: Detailed view of the BT60's physical components, including the comfortable buttons, ABS material, LED light design, 3.2-inch screen, tough clamps, and thick cable.

Image 4.2: Overview of the multifunctional battery testing capabilities of the BT60.

5. Specifications

Image 5.1: Detailed table of supported battery measurement standards and their respective test ranges.

Image 5.2: Visual representation of the wide range of 12V and 24V battery types compatible with the BT60 tester.

6. Setup

The DonosHome BT60 is designed for plug-and-play operation, requiring minimal setup.

6.1 Initial Connection

1. Ensure the vehicle's ignition is off and all accessories are disconnected.
2. Connect the red clamp of the BT60 to the battery's positive (+) terminal.
3. Connect the black clamp of the BT60 to the battery's negative (-) terminal.
4. The BT60 will power on automatically once correctly connected. If it does not power on, check the connections for proper polarity.

6.2 Language Setting

To set the desired language:

1. From the Main Menu, navigate to "Tool Setup" using the arrow buttons and press "OK".
2. Select "Language" from the Tool Setup menu and press "OK".
3. Choose your preferred language from the list (e.g., English, Spanish, German) and press "OK" to confirm.

Image 6.1: Visual guide for navigating the menu to change the device language.

7. Operating Instructions

The BT60 offers several testing modes to diagnose your battery and vehicle's electrical system.

7.1 Battery Test

This test assesses the overall health and charge of the battery.

1. From the Main Menu, select the appropriate vehicle type (Motorcycle, Car, or Truck) and press "OK".
2. Select the battery type (e.g., Regular Flooded, AGM Flat Plate, Lithium) and press "OK".
3. Select the testing standard (e.g., CCA, EN, DIN) and press "OK".
4. Enter the battery's rated CCA value (or other standard rating) as indicated on the battery label and press "OK".
5. The tester will perform the analysis and display the results, including State of Health (SOH), State of Charge (SOC), Voltage, and Internal Resistance.
6. The display will also provide a suggestion (e.g., "Good Battery", "Charge-Retest", "Bad Cell or Replace").

Image 7.1: Visual walkthrough of the battery testing process, from selecting vehicle type to viewing the final battery health report.

Image 7.2: Specific steps for testing Lithium batteries, demonstrating the selection process and result display.

7.2 Cranking Test

This test evaluates the starting performance of the battery and the starter motor.

1. From the Main Menu, select "Start the test" (or Cranking Test) and press "OK".
2. Follow the on-screen prompts. Ensure the engine is off before proceeding.
3. When prompted, start the engine. The tester will record the cranking voltage and time.
4. The results will indicate if the cranking performance is "Normal", "Poor", or "Bad".

Image 7.3: Instructions for conducting a cranking test, including engine operation prompts and result interpretation.

7.3 Charging Test

This test evaluates the vehicle's charging system, including the alternator and rectifier diode.

1. From the Main Menu, select "Charging Test" and press "OK".
2. Follow the on-screen instructions, which typically involve increasing the engine RPM to a specified level (e.g., 2000 RPM) for a duration (e.g., 10 seconds).
3. The tester will measure loaded voltage, unloaded voltage, and ripple voltage.
4. The results will indicate if the charging system is "Normal" or if there are issues.

Image 7.4: Guide for performing a charging system test, including instructions for engine RPM and display of loaded/unloaded voltage and ripple.

7.4 Waveform Analysis

The BT60 can display real-time voltage waveforms, which can be useful for advanced diagnostics.

1. From the Main Menu, select "Waveform" and press "OK".
2. Choose between "Real time Waveform" or "Cranking Waveform" and press "OK".
3. The screen will display a graphical representation of the voltage over time, allowing for visual inspection of battery and charging system stability.

Image 7.5: Examples of real-time and cranking voltage waveforms displayed on the BT60.

8. Maintenance

• Cleaning: Wipe the unit with a soft, damp cloth. Do not use abrasive cleaners or solvents.
• Storage: Store the BT60 in a dry, cool place away from direct sunlight and extreme temperatures.
• Cable Care: Avoid sharp bends or kinks in the cable. Ensure the clamps are clean and free of corrosion before and after use.
• Software Updates: Check the manufacturer's website periodically for any available software updates to ensure optimal performance.

9. Troubleshooting

10. Warranty and Support

For warranty information, technical support, or service inquiries, please refer to the contact details provided with your purchase documentation or visit the official DonosHome website.

Please retain your proof of purchase for warranty claims.

Manufacturer: ACCP

Brand: DonosHome