1. Introduction
This manual provides essential information for the safe and effective use of your ARCCAPTAIN HSH-G999 Auto Darkening Welding Helmet. Please read these instructions thoroughly before operation to ensure proper function and personal safety. Retain this manual for future reference.
2. Safety Information
Your safety is paramount. This welding helmet is designed to protect your eyes and face from sparks, spatter, and harmful radiation during welding, grinding, and cutting operations. Always adhere to the following safety guidelines:
- Eye Protection: The helmet provides full automatic UV/IR protection up to DIN 16 at all times, reducing exposure to harmful light.
- Compliance: This helmet meets ANSI Z87.1, EN379 CE, and CSA Z94.3 standards.
- Material Durability: Constructed from PP strong material, the helmet offers shock resistance and flame resistance.
- Inspection: Before each use, inspect the helmet for any damage, cracks, or loose parts. Do not use a damaged helmet.
- Lens Care: Ensure the auto-darkening filter and protective lenses are clean and free from scratches or damage. Replace immediately if compromised.
- Ventilation: Always work in a well-ventilated area to avoid inhaling welding fumes.
- Additional PPE: This helmet is part of a complete personal protective equipment (PPE) system. Always wear appropriate clothing, gloves, and other protective gear as required by your welding application.
3. Package Contents
Verify that all items are present in your package:
- ARCCAPTAIN HSH-G999 Auto Darkening Welding Helmet
- User Manual
- Replacement CR2450 Lithium Battery (1 included, 1 pre-installed)
- Outer Protective Lenses (2 pieces)
- Inner Protective Lenses (2 pieces)
- Drawstring Storage Bag
Image: CR2450 Lithium Battery
Image: Protective Lenses
Image: Drawstring Storage Bag
4. Product Overview and Features
The ARCCAPTAIN HSH-G999 welding helmet is designed for professional and hobbyist welders, offering advanced features for enhanced safety and visibility.
- Auto Darkening Filter: Equipped with 4 premium arc sensors for rapid and reliable darkening.
- True Color Technology: Features a 1/1/1/2 optical clarity lens for a clear and natural view of the weld puddle and surroundings.
- Large Viewing Screen: A 3.93" x 3.66" viewing area provides an expansive field of vision.
- Variable Shade Control: Adjustable shade settings from DIN4 (light state) to DIN5-9/9-13 (dark states) for various welding processes.
- Superior Comfort: Lightweight design (approximately 1.1 lbs) and dynamically adjustable headgear with breathable padding reduce user fatigue.
- Power Source: Solar cell with a replaceable CR2450 lithium battery for extended operational life.
- Fast Response Time: Darkens in 1/25000s (0.04ms) to protect eyes instantly upon arc strike.
Image: ARCCAPTAIN HSH-G999 Auto Darkening Welding Helmet (Bloodshed Design)
Image: Helmet showcasing shock, lightweight, flame, and corrosion resistance.
Image: Diagram illustrating the fast darkening system with 4 arc sensors and 1/25000s response time.
Image: Comparison of standard lens clarity versus True Color HD LCD dimming screen.
Image: Depiction of the helmet's design compatible with magnifying lenses.
5. Setup
5.1 Headgear Adjustment
Proper headgear adjustment is crucial for comfort and stability. The helmet features a dynamically adjustable headgear with soft padding.
- Fit Adjustment: Place the helmet on your head. Use the ratchet knob at the back of the headgear to tighten or loosen until it fits snugly but comfortably.
- Top Strap Adjustment: Adjust the top strap to position the helmet correctly on your head, ensuring the viewing screen is at eye level.
- Distance Adjustment: Adjust the distance between your face and the lens for optimal viewing and balance.
- Angle Adjustment: Adjust the tilt angle of the helmet to suit your preference.
Image: Detailed view of the adjustable headgear with comfort features.
5.2 Battery Installation/Check
The helmet is powered by a solar cell and a replaceable CR2450 lithium battery. The battery is typically pre-installed.
- Ensure the battery is correctly inserted with the positive (+) side facing up.
- The solar panel assists in charging and extending battery life. Ensure the solar panel is not obstructed.
5.3 Protective Film Removal
Before first use, remove any protective films from both the inner and outer surfaces of the auto-darkening filter and the clear protective lenses.
6. Operating Instructions
The ARCCAPTAIN HSH-G999 helmet offers multiple modes and adjustable settings for various welding and cutting applications.
6.1 Mode Selection
Use the external controls to select the appropriate mode:
- Weld Mode (DIN 9-13): For ARC, TIG, and MIG welding. Adjust the shade knob to the desired darkness.
- Cut Mode (DIN 5-9): For plasma cutting and similar applications requiring lighter shades.
- Grind Mode (DIN 4): The filter remains in its light state (DIN 4) for grinding operations, providing eye protection without darkening.
Image: Visual representation of the helmet's wide application across Stick, MIG, TIG welding, and Cutting.
6.2 Shade Adjustment
Rotate the external shade knob to select the appropriate shade level (DIN 9-13 for welding, DIN 5-9 for cutting). Refer to welding safety charts for recommended shade levels based on amperage and process.
6.3 Sensitivity Adjustment
Adjust the sensitivity knob to control how easily the filter reacts to the welding arc. Higher sensitivity is suitable for low-amperage TIG welding or when the arc is partially obstructed. Lower sensitivity helps prevent false triggering from ambient light.
6.4 Delay Adjustment
The delay control determines how long the filter remains dark after the welding arc ceases. A short delay is suitable for tack welding, while a longer delay is recommended for high-amperage welding to protect against afterglow.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your welding helmet.
7.1 Cleaning
- Helmet Shell: Clean the helmet shell with a mild soap and water solution. Avoid harsh chemicals or solvents.
- Protective Lenses: Wipe the outer and inner protective lenses with a soft, clean cloth. For stubborn dirt, use a lens cleaning solution designed for plastics.
- Auto-Darkening Filter: Gently wipe the surface of the auto-darkening filter with a soft, lint-free cloth. Do not immerse in water or use abrasive cleaners.
- Arc Sensors: Keep the 4 arc sensors on the front of the helmet clean and unobstructed for proper function.
7.2 Replacing Protective Lenses
Replace outer and inner protective lenses when they become scratched, pitted, or too dirty to clean effectively. Refer to the helmet's design for specific lens removal and installation procedures, typically involving clips or a frame.
7.3 Battery Replacement
When the battery indicator signals low power or the auto-darkening function becomes unreliable, replace the CR2450 lithium battery. The battery compartment is usually accessible on the auto-darkening filter cartridge. Ensure correct polarity when inserting the new battery.
8. Troubleshooting
If you encounter issues with your welding helmet, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Lens does not darken | Low battery; Obstructed arc sensors; Incorrect mode/settings; Damaged filter. | Replace battery; Clean sensors; Check mode (not Grind) and shade settings; Contact support if filter is damaged. |
| Inconsistent darkening | Low battery; Dirty/obstructed sensors; Sensitivity too low; Ambient light interference. | Replace battery; Clean sensors; Increase sensitivity; Reduce ambient light or adjust sensitivity. |
| Poor visibility | Dirty/scratched protective lenses; Dirty auto-darkening filter. | Clean or replace protective lenses; Gently clean auto-darkening filter. |
| Helmet feels uncomfortable/loose | Headgear not properly adjusted. | Re-adjust headgear straps and ratchet knob for a secure and comfortable fit. |
If the problem persists after attempting these solutions, please contact ARCCAPTAIN customer support.
9. Specifications
| Feature | Specification |
|---|---|
| Model Number | LY800F |
| Item Weight | 1.1 pounds |
| Package Dimensions | 13.5 x 9.8 x 7.95 inches |
| Batteries | 1 Lithium Ion battery (CR2450) required (included) |
| Color | Red/Black (Bloodshed Design) |
| Optical Clarity | 1/1/1/2 |
| Viewing Area | 3.93" x 3.66" |
| Light State Shade | DIN 4 |
| Dark State Shade | DIN 5-9 / DIN 9-13 (Variable) |
| Arc Sensors | 4 |
| Switching Time | 1/25000s |
| UV/IR Protection | Up to DIN 16 at all times |
| Certifications | ANSI Z87.1, EN379 CE, CSA Z94.3 |
10. Warranty and Support
ARCCAPTAIN products are manufactured to high-quality standards. For warranty information, product support, or to inquire about replacement parts, please refer to the warranty card included with your product or visit the official ARCCAPTAIN website. Please have your model number (HSH-G999) and purchase details ready when contacting support.
