Total TSP9306 Auto-Darkening Welding Helmet User Manual

Introduction

This manual provides essential instructions for the safe and effective use, setup, operation, and maintenance of your Total TSP9306 Auto-Darkening Welding Helmet. Please read this manual thoroughly before using the helmet to ensure proper function and personal safety.

Safety Information

WARNING: Welding arcs produce intense ultraviolet and infrared rays that can cause severe eye and skin damage. Always wear appropriate personal protective equipment (PPE) when welding.

• Always inspect the helmet and lens for damage before each use. Do not use if damaged.
• Ensure the auto-darkening lens is functioning correctly by testing it with a light source before welding.
• Do not expose the helmet to extreme temperatures or moisture.
• Use only genuine replacement parts for repairs.
• Keep the helmet clean and free from dust, dirt, and debris to ensure optimal performance.
• This helmet is designed for welding applications. Do not use it for laser welding or overhead welding without additional protection.

Components

The Total TSP9306 Auto-Darkening Welding Helmet consists of several key components designed for protection and comfort.

• Helmet Shell: Provides impact and heat protection.
• Auto-Darkening Filter (ADF) Lens: Automatically darkens upon arc strike.
• Headgear: Adjustable for a secure and comfortable fit.
• Shade/Sensitivity/Delay Control Knobs: For adjusting lens settings.
• Outer and Inner Protective Lenses: Shield the ADF from spatter and scratches.

Figure 1: Front view of the Total TSP9306 Auto-Darkening Welding Helmet, showing the main lens and external adjustment knob.

Figure 2: Inside view of the helmet, highlighting the adjustable headgear for a customized fit.

Figure 3: Side view of the helmet, illustrating the overall design and headgear attachment points.

Setup

1. Headgear Adjustment:

   Adjust the top strap and rear headband knob to ensure the helmet fits snugly and comfortably on your head. The helmet should sit low enough to protect your throat and neck, but high enough to allow for clear vision when flipped up.
2. Distance from Face:

   Adjust the distance between the helmet and your face using the side knobs. This ensures the lens is at an optimal viewing distance and allows for proper airflow.

3. Lens Inspection:

   Before first use, remove any protective films from the inner and outer protective lenses. Inspect the auto-darkening lens for any cracks or damage. Ensure the solar cells (if present) are clean and unobstructed.

4. Function Test:

   Before welding, perform a function test. While wearing the helmet, expose the front of the lens to a bright light source (e.g., a flashlight). The lens should darken instantly. If it does not, do not use the helmet for welding.

Operating Instructions

The Total TSP9306 helmet features adjustable settings to optimize your welding experience.

1. Shade Adjustment:

   Use the external shade control knob to select the appropriate shade level for your welding process. Refer to welding safety standards for recommended shade levels based on amperage and material. The TSP9306 typically offers shades from DIN 9 to DIN 13.
2. Sensitivity Control:

   Adjust the sensitivity knob to control how easily the lens reacts to the welding arc. Higher sensitivity is suitable for low-amperage welding or when the arc is partially obscured. Lower sensitivity helps prevent accidental darkening from ambient light.

3. Delay Control:

   The delay control knob determines how long the lens remains dark after the welding arc stops. A shorter delay is useful for tack welding, while a longer delay is recommended for high-amperage welding to protect eyes from residual glow.

4. Grind Mode (if applicable):

   Some models include a "Grind" mode. If your helmet has this feature, activate it when grinding to prevent the lens from darkening. Remember to switch back to welding mode before striking an arc.

Maintenance

• Cleaning the Lens:

  Clean the outer and inner protective lenses regularly with a soft, clean cloth and a mild soap solution. Do not use abrasive cleaners or solvents. The auto-darkening filter itself should only be wiped gently with a dry, soft cloth.

• Headgear Cleaning:

  Wipe the headgear with a damp cloth. Replace worn or damaged headgear components to maintain comfort and safety.
• Inspection:

  Periodically inspect the entire helmet for cracks, loose parts, or damage to the lens or shell. Replace any damaged parts immediately.

• Storage:

  Store the helmet in a dry, clean environment, away from direct sunlight and extreme temperatures. Use the original packaging or a protective bag if available.

Troubleshooting

Specifications

• Model: TSP9306
• Brand: TOTAL
• Manufacturer: Total
• Item Weight: 209 g (0.21 Kilograms)
• Product Dimensions: 20 x 20 x 20 cm
• Color: Teal
• Material: Metal (internal components, helmet shell typically high-impact plastic)
• Batteries Required?: No (Indicates internal, non-replaceable, or solar-powered ADF)
• Included Components: TSP9306 (Helmet unit)
• First Available Date: 26 December 2022

Warranty and Support

For warranty information, technical support, or to inquire about replacement parts, please contact TOTAL customer service. Refer to the product packaging or the official TOTAL website for the most current contact details and warranty terms.

Always ensure you have your product model number (TSP9306) and purchase date available when contacting support.