Evotech Performance Lever Protector Kit User Manual

1. Product Overview

This manual provides instructions for the Evotech Performance Lever Protector Kit, designed for the Triumph Street Triple RS (2020+) motorcycle. This kit includes protectors for both the brake and clutch levers, enhancing safety by preventing accidental lever activation during close-quarter riding or in the event of a fall. This product is specifically for models without bar-end mirrors.

Image: The Evotech Performance Lever Protector Kit, showing two black lever protectors designed for motorcycle handlebars.

2. Setup and Installation

Proper installation of the lever protector kit is crucial for safety and performance. It is recommended that installation be performed by a qualified motorcycle technician. If you choose to install it yourself, ensure you have the correct tools and follow all steps carefully.

2.1 Compatibility Check

• Ensure your motorcycle is a Triumph Street Triple RS (2020+) model.
• This kit is designed exclusively for models without bar-end mirrors. Verify your motorcycle's configuration before proceeding.

2.2 General Installation Steps (Consult specific product diagrams for details)

1. Preparation: Park the motorcycle on a stable, level surface. Ensure the engine is off and cool.
2. Handlebar End Removal: Carefully remove any existing bar-end weights or caps from the handlebar ends where the protectors will be mounted.
3. Protector Placement: Position the lever protector onto the handlebar end. Ensure the protector arm is correctly aligned to cover the brake or clutch lever without impeding its movement.
4. Secure Fasteners: Use the provided hardware to secure the protector firmly to the handlebar. Apply thread-locking compound if recommended by the manufacturer.
5. Torque Specification: Tighten all fasteners to the torque specifications provided in the product's detailed instructions or your motorcycle's service manual. Overtightening or undertightening can lead to damage or failure.
6. Functionality Check: After installation, ensure that both the brake and clutch levers operate freely and fully, without any obstruction from the protector. Check for any binding or restricted movement.
7. Final Inspection: Double-check all fasteners for tightness and ensure the protectors are securely mounted and do not wobble.

Safety Warning: Incorrect installation can lead to serious injury or damage. If you are unsure about any step, seek professional assistance.

3. Operating Considerations

The Evotech Performance Lever Protector Kit is a passive safety device. Once correctly installed, it requires no active operation. Its primary function is to provide protection against accidental lever engagement and impact.

• Accidental Engagement Prevention: The protectors are designed to shield the brake and clutch levers from unintended activation, which can occur during close-quarter riding, such as in a race or group ride, or from contact with other objects.
• Impact Protection: In the event of a minor fall or tip-over, the protectors can help reduce the likelihood of damage to the levers themselves.
• Regular Checks: Periodically inspect the protectors for any signs of damage, looseness, or misalignment, especially after any impact or heavy use.

4. Maintenance

Maintaining your lever protectors will ensure their longevity and continued effectiveness.

• Cleaning: Clean the protectors regularly with a mild soap and water solution. Avoid harsh chemicals or abrasive cleaners that could damage the finish.
• Inspection: Routinely check all mounting bolts for tightness. Vibrations from riding can sometimes cause fasteners to loosen.
• Damage Assessment: Inspect the protectors for any cracks, bends, or significant scratches. If a protector has sustained damage, particularly after an impact, it should be replaced immediately to ensure optimal protection.
• Lubrication: No specific lubrication is required for the protectors themselves.

5. Troubleshooting

This section addresses common issues that may arise with the lever protector kit.

• Protector Feels Loose: If the protector feels loose, check the mounting bolts. Tighten them to the recommended torque specification. If the issue persists, inspect the handlebar end for any damage or wear that might prevent a secure fit.
• Lever Movement Restricted: If the brake or clutch lever's movement is restricted, ensure the protector is not misaligned or installed too close to the lever. Re-adjust the protector's position and re-tighten. Verify that the protector is compatible with your specific motorcycle model and lever setup.
• Unusual Noises: If you hear rattling or other unusual noises coming from the protectors, stop riding and inspect all components. This could indicate loose fasteners or contact with other parts of the motorcycle.
• Damage After Impact: If the protectors have been involved in an impact, even a minor one, they may be compromised. Visually inspect for any deformation, cracks, or stress marks. It is highly recommended to replace damaged protectors to maintain safety standards.

If you encounter issues not covered here or are unable to resolve a problem, contact Evotech Performance customer support or a certified motorcycle mechanic.

6. Specifications

7. Warranty and Support

7.1 Warranty Information

This product is covered by a warranty for initial defects only. The warranty period is limited to one week from the date of delivery. A delivery note or proof of purchase is required for any warranty claims.

7.2 Customer Support

For technical assistance, installation queries, or warranty claims, please contact Evotech Performance customer support. Refer to the official Evotech Performance website for contact details.