ScorpionEXO AT960 Modular Helmet with EXO-COM Bluetooth Communication System User Manual

1. Introduction

This manual provides comprehensive instructions for the safe and effective use of your ScorpionEXO AT960 Modular Helmet with the integrated EXO-COM Bluetooth Communication System. Please read this manual thoroughly before using your helmet and communication system to ensure proper operation and to maximize your riding experience.

The AT960 Modular Helmet is designed for adventure and street riding, offering versatility with its convertible design. The integrated EXO-COM system provides advanced communication capabilities, including intercom, phone connectivity, and music streaming.

Figure 1: ScorpionEXO AT960 Modular Helmet (Matte Black)

2. Safety Information

Your safety is paramount. Always wear appropriate protective gear, including your helmet, when riding a motorcycle. Ensure your helmet fits correctly and is securely fastened before each ride.

2.1 Legal Disclaimer

The ScorpionEXO AT960 Modular Helmet meets U.S. DOT FMVSS No. 218 Certification and ECE 22.06 Safety standards. Always comply with local laws and regulations regarding helmet use and communication device operation.

2.2 General Safety Guidelines

• Always inspect your helmet for damage before each use.
• Do not modify the helmet or its components, as this may compromise its protective capabilities.
• Ensure the visor is clean and free from obstructions for clear visibility.
• Avoid distractions while riding, including excessive volume from the communication system.
• The EXO-COM system is weatherproof, but avoid prolonged submersion.

3. Product Features

3.1 Helmet Construction & Design

• Shell Construction: Advanced Polycarbonate Shell for lightweight strength and impact displacement. CAD-refined aerodynamics minimize lift and turbulence. Advanced multi-layer EPS for energy absorption and airflow.
• Ventilation: Aero-tuned system with a large top intake vent and exhaust vents. Dual-position mouth vent for defogging and ventilation.
• Comfort: KwikWick C moisture-wicking liner system. KwikFit 3D sculpted cheek pads accommodate most eyeglasses.
• Vision: Shield system ensures a proper seal. Wide eye port (11cm Tall) for greater peripheral and downward visibility. EverClear fog-free, anti-scratch shield with 95% UV-A & UV-B protection. Retractable interchangeable Speedview drop-down sun-visor.
• Versatility: Accommodates most sizes and brands of goggles. Easy-use Flip-up Chin Bar with single-lever release. External peak visor is removable for aerodynamic touring. Includes breath deflector and aero skirt (chin curtain).

Figure 2: AT960 Helmet with modular chin bar in the raised position.

Figure 3: AT960 Helmet configured for touring without the external peak visor.

3.2 EXO-COM Communication System

• Intercom: 4-Rider DynaMESH Intercom with self-healing MESH network for optimized signal strength. Intercom Range up to 0.8KM (0.5 mile) per person.
• Connectivity: Universal Device Pairing to multiple devices (smartphone, GPS). Seamlessly compatible with all UCLEAR systems and Universal Pairing mode for other compatible brands.
• Audio: Premium tuned speakers & graphic EQ (40mm drivers). Adjustable DSP Noise Cancellation.
• Battery: Up to 15 hours battery life (average conditions/usage). Replaceable Battery Pack. Charging time 2.5 - 3.5 hours.
• Durability: Fully Weatherproof.
• Control: EXO-COM Mobile App for customizing user preferences and accessing the manual.

Figure 4: Included EXO-COM Bluetooth Communicator Kit components.

4. Setup and Installation

4.1 EXO-COM Installation

The EXO-COM system is designed for straightforward installation into your AT960 helmet. The main unit clips into a mount that attaches to the side of your helmet. Speakers and microphones are then routed inside the helmet.

1. Mounting the Unit: The EXO-COM unit clips into a base that can be attached to the helmet shell. This base allows for easy removal of the main unit for charging without needing to bring the entire helmet indoors.
2. Speaker Placement: Position the 40mm speakers in the designated speaker pockets inside the helmet for optimal audio.
3. Microphone Installation: Two types of microphones are provided. Choose the appropriate microphone for your helmet type (e.g., boom microphone for modular/open-face, wired microphone for full-face) and secure it.
4. Wiring: Carefully route all wires under the helmet liner to avoid discomfort and ensure a neat installation.

Figure 5: EXO-COM system components installed within the helmet.

4.2 Initial Charging

Before first use, fully charge the EXO-COM unit. The USB-C port for charging is located on the top of the unit. Charging typically takes 2.5 to 3.5 hours.

4.3 Pairing with Devices

Refer to the EXO-COM Mobile App for detailed instructions on pairing with your smartphone, GPS, and other communication systems. The app also allows for firmware updates and customization.

Video 1: A user demonstrating the EXO-COM unit and its easy removal from the helmet for charging, highlighting its user-friendly design and controls for volume and voice assistance.

5. Operating Instructions

5.1 Basic Controls

The EXO-COM unit features intuitive controls:

• Arrow Button: For navigation within menus or track control.
• Volume Control: Plus (+) and Minus (-) buttons to adjust audio levels.
• Call Button: To answer/end calls or activate voice assistance (e.g., Google Assistant, Siri).

5.2 Helmet Adjustments

• Chin Bar: Use the single-lever release to flip the chin bar up or down.
• Peak Visor: The external peak visor can be removed for a more aerodynamic profile during touring.
• Sun-Visor: Utilize the easy-sliding mechanism to deploy or retract the Speedview drop-down sun-visor.
• Ventilation: Adjust the top intake vent and dual-position mouth vent to control airflow.

6. Maintenance and Care

6.1 Helmet Cleaning

• Clean the helmet exterior with mild soap and water. Avoid harsh chemicals.
• The EverClear shield should be cleaned with a soft cloth and water. Do not use abrasive cleaners.
• The KwikWick C liner system is removable and washable. Follow care instructions on the label.

6.2 EXO-COM Care

• Wipe the unit with a damp cloth. Ensure the USB-C port cover is securely closed to maintain weatherproofing.
• Charge the unit regularly to maintain battery health.
• Check for and install firmware updates via the EXO-COM Mobile App for optimal performance.

7. Troubleshooting

8. Specifications

8.1 Fit and Sizing

The correct helmet fit is crucial for safety and comfort. Please refer to the sizing chart below:

9. Warranty and Support

9.1 Warranty Information

For detailed warranty information regarding your ScorpionEXO AT960 helmet and EXO-COM system, please refer to the warranty documentation included in your product packaging or visit the official ScorpionEXO website.

9.2 Customer Support

If you encounter any issues or have questions about your product, please contact ScorpionEXO customer support. You can also find additional resources, FAQs, and the complete PDF manual through the EXO-COM Mobile App.

For the latest updates and support, visit the ScorpionEXO Store on Amazon.