DURHAND 2 Tier Rolling Tool Cart Instruction Manual

Introduction

This manual provides comprehensive instructions for the assembly, operation, and maintenance of your DURHAND 2 Tier Rolling Tool Cart. Designed for versatility and durability, this cart is suitable for various environments such as garages, workshops, and warehouses. Please read this manual thoroughly before use to ensure safe and efficient operation.

Image: The DURHAND 2 Tier Rolling Tool Cart, showcasing its two shelves and mobile design.

Safety Information

• Weight Capacity: Do not exceed the maximum weight capacity of 330 lbs (150 kg) for the entire cart, or 165 lbs (75 kg) per shelf. Overloading can cause instability and damage.
• Even Distribution: Distribute weight evenly across the shelves to maintain stability. Avoid placing heavy items solely on one side or shelf.
• Brakes: Always engage the wheel brakes when the cart is stationary to prevent unintended movement.
• Surface: Use the cart on flat, stable surfaces. Avoid sloped or uneven terrain to prevent tipping.
• Assembly: Ensure all components are securely fastened according to the assembly instructions before use. Regularly check fasteners for tightness.
• Children and Pets: Keep children and pets away from the cart during assembly and operation.

Package Contents

Verify that all components are present before beginning assembly:

• Top Shelf (1)
• Bottom Shelf (1)
• Vertical Support Posts (4)
• Handle (1)
• Universal Wheels (4, 2 with brakes)
• Assembly Hardware (Bolts, Nuts, Wrench)

Assembly Instructions

Follow these steps to assemble your tool cart. It is recommended to have a second person assist with assembly for easier handling.

1. Attach Wheels: Carefully turn the bottom shelf upside down. Insert the four universal wheels into the designated holes at each corner of the bottom shelf. Ensure the two wheels with brakes are positioned on the same side for easy access. Secure them firmly.
2. Install Vertical Support Posts: Attach the four vertical support posts to the corners of the bottom shelf using the provided hardware. Ensure they are oriented correctly to support the upper shelf.
3. Attach Top Shelf: Place the top shelf onto the upper ends of the vertical support posts. Align the holes and secure it with the remaining hardware.
4. Install Handle: Attach the handle to the designated mounting points on one end of the top shelf using the provided bolts. Ensure it is securely fastened for safe maneuvering.
5. Final Check: Verify that all bolts and nuts are tightened. Gently push and pull the cart to ensure stability and proper wheel function.

Important Note: Some users have reported that the wheels can be a loose fit or that attaching the lower tray/corner risers can be challenging. If wheels feel loose, consider adding a layer of electrical tape around the wheel stems before insertion to create a tighter fit. For the lower tray, ensure proper alignment and apply firm, even pressure when securing the hardware.

Image: Diagram illustrating the two-tier shelf design and their placement on the cart frame.

Image: Detail view of the side handle and universal wheels, highlighting the two wheels equipped with brakes.

Operating Instructions

The DURHAND 2 Tier Rolling Tool Cart is designed for easy transport of tools and supplies.

• Loading: Place items on the shelves, ensuring weight is distributed evenly. Avoid stacking items too high to maintain visibility and prevent tipping.
• Movement: Use the side handle to push or pull the cart. The universal wheels allow for smooth movement in various directions.
• Braking: When the cart needs to remain stationary, engage the brakes on the two designated wheels by pressing down on the lever. To release, lift the lever.

Image: The tool cart positioned in a garage, holding various tools and equipment.

Image: A collage demonstrating the cart's versatility in different work environments, including a garage, warehouse, workshop, and repair shop.

Maintenance

• Cleaning: Wipe down the steel surfaces and shelves with a damp cloth and mild detergent as needed. Avoid abrasive cleaners that could damage the finish.
• Fasteners: Periodically check all bolts and nuts to ensure they remain tight. Re-tighten if necessary to maintain structural integrity.
• Wheels: Inspect wheels for debris or damage. Clean any accumulated dirt or hair from the wheel axles to ensure smooth rolling. Lubricate wheel bearings if they become stiff.

Image: A close-up view of the top shelf, showing various small tools and organizers, demonstrating its utility for detailed work.

Image: A detailed shot of one of the cart's universal wheels, highlighting its construction.

Troubleshooting

Specifications

Image: Technical drawing with key dimensions of the tool cart.

Warranty and Support

For warranty information or technical support, please refer to the documentation included with your purchase or contact DURHAND customer service directly. Keep your purchase receipt as proof of purchase.