1. Introduction
The Yellow Jacket TurboRecover Refrigerant Recovery Machine, model 95780, is engineered for efficient and rapid recovery of various refrigerants, including Class III, IV, and V types, as well as R-410A and A2L refrigerants. This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your TurboRecover machine.
Figure 1: Yellow Jacket TurboRecover Refrigerant Recovery Machine. This image shows the compact blue unit with its control panel, gauges, ports, and an attached black shoulder strap for portability.
2. Important Safety Information
Always adhere to the following safety precautions to prevent injury and damage to the equipment. This unit features an Ignition Proof design, tested and approved to ANSI/ISA 12.12.01:2016 Ed.7.
- Read and understand all instructions before operating the machine.
- Wear appropriate personal protective equipment (PPE), including safety glasses and gloves, when handling refrigerants.
- Ensure adequate ventilation in the work area to prevent the accumulation of refrigerant vapors.
- Do not operate the machine in the presence of open flames or other ignition sources.
- Always connect the machine to a properly grounded power source.
- Do not overfill recovery tanks. This model does not contain a tank overfill switch.
- Disconnect power before performing any maintenance or service.
3. Product Features and Components
The TurboRecover machine is designed for user-friendly operation and robust performance.
Key Features:
- Powerful Twin-Cylinder, Oil-less Compressor: Ensures fast and efficient recovery.
- 1.25 hp Brushless DC (BLDC) Motor: Provides reliable and consistent performance.
- Fully Automatic Operation: Simplifies the recovery process.
- Single Control Valve: For easy operation.
- Status Indicator LED: Provides clear operational feedback.
- Dual-Gauge Design: Allows simultaneous monitoring of system and tank pressures.
- Integrated Low-Pressure Switch: Automatically powers down the machine when the system reaches 10 inches of vacuum.
- Integrated Purge Circuit: Clears residual refrigerant, preventing cross-contamination.
- Reusable Mesh Particulate Filter: Integrated into the suction port for easy cleaning or replacement.
- Lightweight Design and Shoulder Strap: For easy transportation.
Main Components:
- Control Panel: Houses the single control valve, gauges, and status LED.
- Suction Port: For connecting the hose from the system being recovered.
- Discharge Port: For connecting the hose to the recovery tank.
- Power Inlet: For connecting the power cord.
- Shoulder Strap Attachment Points: For securing the included shoulder strap.
4. Setup
Follow these steps for the initial setup of your TurboRecover machine:
- Unpack the Machine: Carefully remove the TurboRecover machine and all accessories from its packaging. Inspect for any shipping damage.
- Position the Machine: Place the machine on a stable, level surface in a well-ventilated area.
- Connect Hoses: Connect the appropriate hoses to the suction and discharge ports of the machine. Ensure all connections are tight to prevent leaks.
- Connect to Power: Plug the power cord into the machine's power inlet, then connect it to a suitable grounded electrical outlet.
- Prepare Recovery Tank: Ensure your recovery tank is empty and properly evacuated before beginning the recovery process.
5. Operating Instructions
General Operation:
The TurboRecover machine features a single control valve for simplified operation. The status indicator LED provides visual cues regarding the machine's operational state.
Refrigerant Recovery Procedure:
- Connect Hoses: Connect the hose from the system to be recovered to the machine's suction port. Connect another hose from the machine's discharge port to the recovery tank.
- Open Valves: Open the valves on the system being recovered and on the recovery tank.
- Set Control Valve: Turn the single control valve on the TurboRecover machine to the 'RECOVER' position.
- Start Recovery: The machine will automatically begin the recovery process. Monitor the gauges to observe system and tank pressures.
- Automatic Shutdown: The integrated low-pressure switch will automatically shut down the machine when the system reaches 10 inches of vacuum, indicating the recovery is complete.
- Close Valves: Once recovery is complete and the machine has shut down, close the valves on the system and the recovery tank.
- Disconnect Hoses: Carefully disconnect the hoses from the machine, system, and recovery tank.
Purge Circuit Operation:
The integrated purge circuit is crucial for clearing residual refrigerant from the machine, preventing cross-contamination when switching between different refrigerants.
- After recovery, ensure the recovery tank valve is closed.
- Turn the single control valve to the 'PURGE' position.
- The machine will run briefly to clear any remaining refrigerant into the recovery tank.
- Once the purge cycle is complete, turn the control valve to the 'OFF' position.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your TurboRecover machine.
- Cleaning: Keep the exterior of the machine clean and free of debris. Use a damp cloth for cleaning; do not use harsh chemicals or immerse the unit in water.
- Particulate Filter Maintenance: The reusable mesh particulate filter is located in the suction port. Regularly inspect and clean or replace this filter to maintain efficient operation and prevent contaminants from entering the machine.
- Hose Inspection: Periodically inspect all hoses for signs of wear, cracks, or leaks. Replace damaged hoses immediately.
- Storage: When not in use, store the machine in a clean, dry environment, protected from extreme temperatures.
7. Troubleshooting
This section addresses common issues you might encounter with your TurboRecover machine.
| Problem | Possible Cause | Solution |
|---|---|---|
| Machine does not start | No power; Power cord not connected; Control valve not in correct position. | Check power supply; Ensure power cord is securely plugged in; Turn control valve to 'RECOVER' or 'PURGE'. |
| Slow recovery rate | Clogged particulate filter; Hoses restricted or kinked; System valves not fully open. | Clean or replace particulate filter; Inspect and clear hoses; Ensure all system valves are fully open. |
| Machine shuts off prematurely | Low-pressure switch activated (system evacuated); Overload protection. | Recovery may be complete; Allow machine to cool down if it was running for an extended period. |
| Refrigerant leaks | Loose hose connections; Damaged hoses or O-rings. | Tighten all hose connections; Inspect and replace any damaged hoses or O-rings. |
8. Technical Specifications
| Specification | Detail |
|---|---|
| Brand | Yellow Jacket |
| Model Name | 95780 |
| Part Number | 95780 |
| Recommended Uses | Air Conditioner Refrigerant Recovery |
| Power Source | Battery Powered (Note: Unit requires external power supply for operation) |
| Motor Horsepower | 1.25 Horsepower (BLDC) |
| Special Feature | Lightweight, Portable, Ignition Proof |
| Included Components | Filters |
| Item Weight | 14.01 Kilograms (approx. 30.8 pounds) |
| Product Dimensions | 1 x 1 x 1 inches (packaging dimensions, actual unit may vary) |
| Manufacturer | RITCHIE ENGINEERING INC. |
| UPC | 686800957807 |
| Date First Available | September 15, 2022 |
9. Warranty and Customer Support
Yellow Jacket products are manufactured to high standards and are backed by a manufacturer's warranty. For specific warranty details, including coverage period and terms, please refer to the warranty card included with your product or visit the official Yellow Jacket website.
For technical assistance, troubleshooting beyond this manual, or to inquire about replacement parts, please contact Yellow Jacket customer support. Contact information can typically be found on the manufacturer's website or on the product packaging.
