Balboa Water Group BP7 TP600 Retrofit Kit Instruction Manual

Introduction

This manual provides essential instructions for the installation, operation, and maintenance of your Balboa Water Group BP7 TP600 Retrofit Kit. Please read this manual thoroughly before installation and use to ensure proper function and safety. This kit is designed to upgrade or replace existing spa control systems.

Important Safety Information

• Installation must be performed by a qualified technician. Improper installation can lead to serious injury or equipment damage.
• Disconnect all power to the spa at the main breaker before performing any installation, maintenance, or service.
• Follow all local and national electrical codes and plumbing regulations during installation.
• Ensure proper grounding of the control system to prevent electrical hazards.
• Do not operate the spa if any part of the control system or associated components appears damaged.

Package Contents

Your Balboa Water Group BP7 TP600 Retrofit Kit includes the following components:

• BP7 Control System
• TP600 Topside Control Panel
• Panel Adapter Plate
• Light Cable
• Overlay(s) for TP600 Panel

Figure 1: The complete Balboa Water Group BP7 TP600 Retrofit Kit, including the main control system, TP600 topside panel, panel adapter plate, light cable, and panel overlay.

Setup and Installation

This section outlines the general steps for installing the BP7 TP600 Retrofit Kit. Specific wiring and plumbing configurations may vary based on your existing spa setup. Always consult a qualified professional for installation.

1. Mounting the BP7 Control System

Select a suitable location for the BP7 control system, ensuring it is protected from moisture, excessive heat, and direct sunlight. The location should also allow for adequate ventilation and be accessible for future service. Mount the system securely using appropriate fasteners to a stable surface.

Figure 2: The Balboa Water Group BP7 Spa Control System, shown from an angled perspective, ready for installation.

2. Electrical Connections

All electrical connections must be made by a licensed electrician in accordance with local and national electrical codes. Failure to do so can result in electric shock, fire, or damage to the equipment.

1. Disconnect power to the spa at the main breaker before beginning any electrical work. Verify power is off using a voltage tester.
2. Open the BP7 control system enclosure by removing the designated screws.
3. Refer to the detailed wiring diagram provided inside the control system cover for correct connections of the power supply, pumps, heater, ozonator, and other spa accessories. This diagram is crucial for proper and safe operation.


Figure 3: Detailed wiring diagram located inside the BP7 control system cover, illustrating connections for various spa components and power input.

4. Ensure all electrical connections are secure, tightened to the specified torque, and properly insulated to prevent shorts.
5. Once all connections are verified, carefully close the enclosure cover, ensuring no wires are pinched.

3. Plumbing Connections

Connect the spa plumbing to the BP7 control system's heater manifold. Ensure all unions are tightened securely to prevent leaks. Use appropriate plumbing practices and sealants as required.

Figure 4: Internal view of the BP7 control system, showing the heater element, circuit board, and various wiring connections.

4. Installing the TP600 Topside Control Panel

Mount the TP600 panel in a convenient and accessible location on the spa shell, typically where the old panel was located.

1. If replacing an older, larger panel, use the provided panel adapter plate to cover the existing cutout and provide a clean mounting surface for the TP600.


Figure 5: The TP600 panel overlay and adapter plate, designed to facilitate mounting and cover existing openings.

2. Connect the TP600 panel cable to the designated port on the BP7 control system. Ensure the connection is firm and secure.


Figure 6: The Balboa TP600 topside control panel with its connecting cable, ready for installation.

3. Apply the appropriate overlay to the TP600 panel, aligning it carefully with the buttons and display.

Operating Your Spa with the TP600 Panel

The TP600 panel provides intuitive control over your spa's functions. Familiarize yourself with the button layout and display indicators.

Basic Functions

• Temperature Adjustment: Use the Warm (Up arrow) and Cool (Down arrow) buttons to set your desired water temperature. The display will show the set temperature, then revert to the current water temperature.
• Jets: Press Jets 1 or Jets 2 (if applicable) to activate the corresponding pump. Press again to change speeds (if multi-speed pump) or turn off.
• Light: Press the Light button to turn the spa light on/off or cycle through available light modes (e.g., color changes, dimming).
• Flip: The Flip button may rotate the display orientation for easier viewing from different angles, depending on panel mounting.

Advanced Functions

For detailed instructions on advanced functions such as programming filter cycles, economy modes, or other system settings, please refer to the specific TP600 topside control panel owner's manual, which may be available from Balboa Water Group's website or your spa dealer.

Maintenance

Regular maintenance ensures the longevity and optimal performance of your spa and its control system.

• Water Chemistry: Regularly test and balance your spa water chemistry according to your spa manufacturer's recommendations. Proper water balance prevents corrosion and scale buildup.
• Filter Cleaning: Clean or replace your spa filter cartridges as recommended by your spa manufacturer. Clogged filters can restrict water flow and affect heater performance.
• System Inspection: Periodically inspect all visible components of the control system, wiring, and plumbing for signs of wear, damage, or leaks. Address any issues promptly.
• Winterization: If you live in a cold climate, follow your spa manufacturer's guidelines for proper winterization to prevent damage from freezing. Ensure the control system is completely drained and protected.

Troubleshooting

This section addresses common issues you might encounter. For more complex problems or persistent issues, consult a qualified spa technician.

Common Issues and Solutions

• No Power to Spa:
  • Check the main breaker for the spa at your electrical panel.
  • Check the GFCI (Ground Fault Circuit Interrupter) for tripping. Reset if necessary.
  • Ensure all power connections to the BP7 system are secure and correctly wired.
• Heater Not Working / Water Not Heating:
  • Verify the set temperature on the TP600 panel is above the current water temperature.
  • Check for error codes on the TP600 panel (e.g., 'FLO' for flow issues, 'HL' for high limit).
  • Ensure adequate water flow through the heater. Clean filters if necessary.
  • Confirm the spa is not in an economy or sleep mode that restricts heating.
• Jets Not Activating:
  • Ensure the water level in the spa is sufficient for pump operation.
  • Check if the pump is receiving power. Listen for any hum or vibration.
  • Verify that the 'Jets' button on the TP600 panel is functioning correctly.
• Error Codes Displayed:
  • The TP600 panel may display various error codes (e.g., 'FLO', 'HL', 'DR', 'OH').
  • Refer to the specific TP600 manual or Balboa Water Group's official website for a comprehensive list of error codes and their corresponding troubleshooting steps.

Specifications

The following specifications apply to the Balboa Water Group BP7 control system. These details are typically found on the product label.

Figure 7: Product label displaying electrical specifications, model information, and compliance details for the Balboa BP7 control system.

Note: The serial number for this unit is G4361***2007060065. This information is typically found on the product label and is important for warranty and support inquiries.

Figure 8: Rear view of the BP7 control system, showing a

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