1. Introduction
This manual provides essential information for the safe and efficient operation, installation, and maintenance of your Lewmar 553031 24V 6.0Kw Electric Motor. Please read this manual thoroughly before installation or use to ensure proper function and longevity of the product.
The Lewmar 553031 is a high-quality 24V 6.0Kw electric motor designed for marine applications, reflecting Lewmar's commitment to innovative and reliable products since 1946. It is built to strict industry standards, ensuring superior quality and performance.
Key Features:
- 24V 6.0Kw Electric Motor.
- Harness Bolts Supplied As Standard On The Forward And Aft Side Of The Pedestal Deck Flange.
- Compass mounting platform and integrated housing.
- Pedestal stop ring included.
- Built in compliance with strict industry standards.
2. Safety Information
WARNING: Failure to follow these instructions may result in serious injury or property damage.
- Always disconnect power before performing any installation, maintenance, or troubleshooting.
- Installation and electrical connections should only be performed by qualified personnel.
- Ensure proper ventilation around the motor to prevent overheating.
- Do not operate the motor if it is damaged or malfunctioning.
- Keep hands, hair, and loose clothing away from moving parts.
- Use appropriate personal protective equipment (PPE) during installation and maintenance.
- Refer to all local and national electrical codes for proper wiring and grounding.
3. Setup and Installation
Proper installation is crucial for the performance and longevity of your Lewmar electric motor. It is highly recommended that installation be carried out by a certified marine technician or qualified electrician.
3.1 Unpacking and Inspection
Carefully unpack the motor and inspect it for any signs of shipping damage. Report any damage to your supplier immediately.
3.2 Mounting
The motor is designed for secure mounting. Harness bolts are supplied as standard on the forward and aft side of the pedestal deck flange to facilitate installation. Ensure the mounting surface is strong enough to support the motor's weight and operational forces.
The unit includes a compass mounting platform and integrated housing, along with a pedestal stop ring. Ensure these components are correctly aligned and secured during installation.
3.3 Electrical Connection
This motor operates on a 24V DC system. Ensure your vessel's electrical system can provide the necessary power (6.0Kw). Use appropriately sized marine-grade wiring and circuit protection (fuses/breakers) as per ABYC or equivalent standards.
- Connect the positive (+) terminal of the motor to the 24V DC positive supply.
- Connect the negative (-) terminal of the motor to the 24V DC negative (ground) supply.
- Ensure all connections are clean, tight, and corrosion-free.
- Install a suitable circuit breaker or fuse in the positive supply line, close to the battery, to protect the circuit.
Consult the wiring diagram provided with your specific vessel's electrical system for detailed connection instructions.
4. Operating Instructions
Once properly installed and connected, the Lewmar 553031 electric motor is ready for operation. The specific method of activation will depend on the control system it is integrated with (e.g., windlass control, thruster control).
4.1 Pre-Operation Checks
- Verify all electrical connections are secure.
- Ensure there are no obstructions around the motor or its associated components.
- Check battery voltage to ensure it is within the recommended operating range for a 24V system.
4.2 Starting and Stopping
Activate the motor using its dedicated control switch or panel. The motor should start smoothly. To stop, deactivate the control switch. Avoid rapid cycling (on/off) to prevent excessive wear and heat buildup.
4.3 Normal Operation
During operation, monitor the motor for any unusual noises, vibrations, or excessive heat. Brief periods of high load are acceptable, but continuous heavy load operation should be avoided to prevent overheating.
5. Maintenance
Regular maintenance ensures the longevity and reliable performance of your Lewmar electric motor.
5.1 Routine Checks (Monthly/Quarterly)
- Visual Inspection: Check for any signs of corrosion, loose connections, or damaged wiring.
- Cleaning: Keep the motor exterior clean and free of dirt, salt, and debris. Use a damp cloth; avoid high-pressure washers.
- Ventilation: Ensure ventilation openings are clear and unobstructed.
- Fasteners: Check all mounting bolts and electrical terminal fasteners for tightness.
5.2 Annual Servicing
It is recommended to have the motor inspected annually by a qualified technician. This may include checking brush wear (if applicable), bearing condition, and internal component integrity.
Important: Do not attempt to disassemble the motor unless you are a qualified service technician. Refer all internal servicing to authorized Lewmar service centers.
6. Troubleshooting
This section provides solutions to common issues you might encounter. For problems not listed here, or if solutions do not resolve the issue, contact Lewmar customer support or a qualified technician.
| Problem | Possible Cause | Solution |
|---|---|---|
| Motor does not operate. | No power supply; Blown fuse/tripped breaker; Loose electrical connection; Faulty control switch. | Check battery voltage; Inspect and replace fuse or reset breaker; Tighten all electrical connections; Test control switch. |
| Motor operates slowly or weakly. | Low battery voltage; Corroded electrical connections; Undersized wiring; Overload. | Charge batteries; Clean and tighten connections; Verify wiring gauge; Reduce load or check for obstructions. |
| Motor overheats. | Continuous heavy load; Insufficient ventilation; Internal fault. | Reduce operating time under heavy load; Clear ventilation openings; If problem persists, seek professional service. |
| Unusual noise from motor. | Loose mounting; Worn bearings; Internal obstruction. | Check and tighten mounting bolts; Contact service technician for internal inspection. |
7. Specifications
| Attribute | Value |
|---|---|
| Brand | Lewmar |
| Model | Lewmar 553031: 24V 6.0Kw Electric Motor |
| Item Model Number | 553031 |
| Manufacturer Part Number | 553031 |
| Voltage | 24V DC |
| Power Output | 6.0 Kw |
| Item Weight | 1 pounds |
| Package Dimensions | 9 x 5.75 x 0.38 inches |
| Date First Available | August 31, 2022 |
8. Warranty Information
Lewmar products are manufactured to high standards and are backed by a manufacturer's warranty. Specific warranty terms and conditions, including duration and coverage, are typically provided with your purchase documentation or can be found on the official Lewmar website. Please retain your proof of purchase for warranty claims.
For detailed warranty information, please visit the official Lewmar website or contact their customer support.
9. Customer Support
If you require technical assistance, have questions about installation, operation, or maintenance, or need to report a problem, please contact Lewmar customer support.
Online Resources: Visit the official Lewmar Store on Amazon or the main Lewmar website for FAQs, additional manuals, and contact details.
When contacting support, please have your product model number (553031) and serial number (if applicable) ready.
