Puig Sport Screen Instruction Manual

1. Introduction

This instruction manual provides detailed guidance for the proper installation, use, and maintenance of your Puig Sport Screen, model 20841F, designed specifically for the Harley Davidson Pan America 1250 motorcycle models from 2021 to 2022. Please read this manual thoroughly before proceeding with installation or use to ensure safety and optimal performance of the product.

The Puig Sport Screen is crafted from durable 3-4mm thick acrylic material, featuring rounded edges for enhanced safety. Its compact design offers effective wind protection and contributes to a sportier aesthetic for your motorcycle.

2. Safety Information

• Always wear appropriate personal protective equipment during installation.
• Ensure the motorcycle is stable and securely supported before beginning any work.
• Do not overtighten fasteners, as this can damage components. Refer to your motorcycle's service manual for specific torque specifications if available.
• After installation, verify that all components are securely fastened and do not interfere with the motorcycle's controls or operation.
• Regularly inspect the screen and mounting hardware for any signs of wear, damage, or looseness.

3. Package Contents

Please verify that all components are present before beginning installation. The package for the Puig Sport Screen typically includes:

• Puig Sport Screen (Acrylic)
• Mounting hardware kit (bolts, washers, spacers, etc.)
• Installation instructions (this manual)

If any components are missing or damaged, please contact your retailer or Puig customer support immediately.

4. Setup and Installation

The following steps outline the general procedure for installing the Puig Sport Screen. Specific details may vary slightly. Refer to the provided diagrams and your motorcycle's service manual for precise component locations.

Required Tools (Not Included):

• Hex key set
• Torx bit set (if applicable)
• Socket wrench set
• Soft cloth

Installation Steps:

1. Prepare the Motorcycle: Park the motorcycle on a level surface and ensure it is stable. Turn off the engine and remove the ignition key.
2. Remove Existing Screen (if applicable): Carefully remove any existing windshield or deflector from your Harley Davidson Pan America 1250. Keep track of all original hardware.
3. Position the Puig Sport Screen: Align the mounting holes of the Puig Sport Screen with the corresponding mounting points on your motorcycle's fairing or existing bracket.
4. Install Mounting Hardware: Using the provided hardware (bolts, washers, spacers), loosely attach the screen to the motorcycle. Ensure all components are correctly oriented as per any included diagrams.
5. Adjust and Tighten: Once the screen is loosely mounted, make any necessary adjustments to ensure proper alignment and fit. Gradually tighten all mounting bolts evenly, working in a cross-pattern if multiple bolts are present, until secure. Do not overtighten.
6. Final Check: After tightening, gently attempt to move the screen to confirm it is firmly attached. Ensure there is no interference with handlebars, mirrors, or other controls throughout the full range of steering.

5. Operating Instructions

Once installed, the Puig Sport Screen operates passively by deflecting airflow. No active adjustments are typically required during operation. However, it is crucial to:

• Regularly Inspect: Before each ride, quickly check that the screen is securely mounted and free from cracks or damage.
• Maintain Visibility: Keep the screen clean to ensure clear visibility at all times.

6. Maintenance

Proper maintenance will extend the life and clarity of your Puig Sport Screen.

Cleaning:

• Use only mild soap and water with a soft, non-abrasive cloth or sponge.
• Avoid using harsh chemicals, ammonia-based cleaners, or abrasive materials, as these can scratch or damage the acrylic surface.
• Rinse thoroughly with clean water and dry with a soft, lint-free cloth to prevent water spots.

Inspection:

• Periodically check all mounting bolts for tightness.
• Inspect the screen for any signs of cracks, chips, or excessive scratching that could impair visibility or structural integrity.

7. Troubleshooting

Most issues related to the Puig Sport Screen are minor and can be resolved with simple checks.

Common Issues:

• Screen feels loose: Check all mounting bolts and ensure they are tightened securely, but not overtightened.
• Excessive wind noise or buffeting: While the Sport Screen is designed for protection, individual rider experience may vary. Ensure the screen is installed correctly and consider rider posture.
• Scratches on screen: Minor scratches can sometimes be polished out with specialized acrylic polish. Deep scratches may require screen replacement. Prevent scratches by using proper cleaning techniques.

8. Specifications

9. Warranty and Support

For warranty information, claims, or technical support regarding your Puig Sport Screen, please refer to the official Puig website or contact your authorized Puig dealer. Keep your proof of purchase for any warranty-related inquiries.

Puig is committed to providing high-quality parts and accessories. If you encounter any issues not covered in this manual, professional assistance is recommended.