Instruction Manual

1. Product Overview

The Shad 4P System is a robust mounting solution designed specifically for the VOGE 650 DS/DSX motorcycle. This system facilitates the secure attachment of Shad TERRA side suitcases, as well as SH35 and SH36 side suitcases.

Constructed from steel and coated with high-hardness metal paint, the system features a 20 mm diameter tubing, providing enhanced firmness and resistance. It is reinforced with a crossbar for increased stability, particularly in demanding conditions.

Figure 1: Shad 4P System with side cases mounted on a VOGE 650 DS/DSX motorcycle.

Key Features:

• Designed and manufactured in Barcelona.
• Compatible with Shad TR36/TR47/SH35/SH36 side cases.
• Constructed from high-quality alloy steel.
• Features a 20mm diameter tubing for maximum firmness and resistance.
• Reinforced with a crossbar for extreme conditions.

2. Setup and Installation

This section provides general guidelines for the installation of the Shad 4P System. It is recommended that installation be performed by a qualified technician if you are not familiar with motorcycle accessory installation.

2.1. Unpacking and Component Check

Carefully unpack all components from the packaging. Verify that all parts listed in the "What's in the Box" section are present and undamaged.

Contents:

• Fixing and Hardware Kit
• 4P System Frame Components
• Installation Manual (this document)

2.2. Required Tools

Ensure you have the following tools readily available:

• Metric Wrench Set
• Hex Key Set (Allen wrenches)
• Torque Wrench (recommended for proper fastener tightening)
• Thread-locking compound (e.g., blue Loctite, for critical fasteners)

2.3. Installation Steps

1. Prepare the Motorcycle: Ensure the motorcycle is stable, preferably on a center stand or paddock stand. Turn off the engine and allow any hot components to cool.
2. Identify Mounting Points: Locate the designated mounting points on the VOGE 650 DS/DSX frame, typically near the rear passenger footpegs and the rear fender area. Refer to any diagrams provided with the physical product for precise locations.
3. Assemble Frame Components: Begin assembling the 4P System frame components according to the provided diagrams. Do not fully tighten fasteners at this stage.
4. Attach to Motorcycle: Carefully align and attach the assembled frame to the motorcycle's mounting points. Use the provided hardware.
5. Install Crossbar: Secure the reinforcing crossbar between the two sides of the 4P System frame. This enhances rigidity.
6. Align and Adjust: Once all components are loosely attached, ensure proper alignment and fit. Adjust as necessary to prevent interference with other motorcycle components.
7. Tighten Fasteners: Systematically tighten all fasteners. It is highly recommended to use a torque wrench to tighten bolts to the manufacturer's specified torque values. Apply thread-locking compound to critical fasteners as indicated in the product's specific installation guide.
8. Final Check: After tightening all fasteners, visually inspect the entire system to ensure it is securely mounted, stable, and does not interfere with the motorcycle's operation or passenger comfort.

Figure 2: Shad 4P System frame installed on the motorcycle, ready for side cases.

3. Operating the 4P System (Side Case Usage)

The 4P System provides a secure and stable platform for Shad side cases. This section outlines the general procedure for attaching and detaching compatible side cases.

3.1. Attaching Side Cases

1. Prepare the Case: Ensure the side case is empty and its locking mechanism is in the open position.
2. Align the Case: Position the side case against the 4P System frame, aligning the mounting points on the case with the corresponding pegs or hooks on the frame.
3. Engage Locking Mechanism: Gently push the case onto the frame until it clicks into place. Depending on the specific Shad case model (TR36/TR47/SH35/SH36), this may involve a top hook and a bottom latch.
4. Secure the Case: Once the case is seated, engage its internal or external locking mechanism (usually with a key) to secure it to the 4P System. Verify that the case is firmly attached and does not wobble.

Figure 3: Hard side cases securely mounted on the 4P System.

3.2. Detaching Side Cases

1. Unlock the Case: Use the key to unlock the side case from the 4P System.
2. Release Mechanism: Depending on the case model, there may be a lever or button to release the case from the mounting points. Activate this mechanism.
3. Remove the Case: Carefully lift or pull the case away from the 4P System frame.

Figure 4: Soft side bags also compatible with the 4P System.

4. Maintenance

Regular maintenance of your Shad 4P System will ensure its longevity and continued safe operation.

4.1. Cleaning

• Clean the system regularly with mild soap and water.
• Avoid abrasive cleaners or solvents that could damage the paint finish.
• Rinse thoroughly and dry with a soft cloth to prevent water spots.

4.2. Inspection

• Periodically inspect all mounting bolts and fasteners for tightness. Vibrations from riding can cause fasteners to loosen over time.
• Check the steel frame for any signs of corrosion, cracks, or damage.
• Inspect the mounting points and locking mechanisms for wear or deformation.
• Ensure the crossbar remains securely attached and provides adequate reinforcement.

4.3. Lubrication

• If applicable, apply a small amount of silicone spray or light grease to the moving parts of the case mounting mechanism to ensure smooth operation.

5. Troubleshooting

This section addresses common issues you might encounter with the Shad 4P System.

5.1. Side Cases Feel Loose or Wobble

• Check Mounting Bolts: Ensure all bolts securing the 4P System to the motorcycle frame are tightened to the correct torque specifications.
• Verify Case Attachment: Confirm that the side cases are fully engaged with the 4P System's mounting points and that their internal/external locking mechanisms are properly secured.
• Inspect for Damage: Check the 4P System frame and the side cases' mounting points for any signs of bending, cracks, or wear that might prevent a secure fit.

5.2. Difficulty Attaching/Detaching Side Cases

• Lubrication: Apply a small amount of silicone spray to the case mounting points on the 4P System and the corresponding parts on the side cases.
• Alignment: Ensure the case is perfectly aligned before attempting to push it onto the system. Do not force it.
• Obstructions: Check for any debris or foreign objects that might be obstructing the mounting mechanism.

5.3. Unusual Noise from the System

• Loose Fasteners: Re-check all fasteners on the 4P System and ensure they are tight.
• Interference: Verify that the system does not come into contact with any other motorcycle components during operation or suspension travel.

6. Product Specifications

7. Warranty and Support

7.1. Warranty Information

Specific warranty terms and conditions for the Shad 4P System are provided by the manufacturer, Shad. Please refer to the warranty card included with your product or visit the official Shad website for detailed information regarding warranty coverage, duration, and claims procedures.

It is important to retain your proof of purchase for any warranty claims.

7.2. Customer Support

For technical assistance, installation queries, or any other support needs related to your Shad 4P System, please contact Shad customer support directly.

Manufacturer Website: www.shad.es (Please check the official website for the most current contact information and support resources.)

When contacting support, please have your product model number (V0DS614P) and proof of purchase readily available.