1. Introduction
Thank you for choosing the PIT BOSS PBV3G1 Smoker and its custom-fit 73335 Cover. This manual provides essential information for the safe and efficient operation, maintenance, and care of your new smoker and cover. Please read this manual thoroughly before assembly, operation, or cleaning to ensure optimal performance and safety.
The PBV3G1 Smoker is designed for outdoor use, offering a versatile temperature range for various smoking applications. The 73335 Cover is specifically tailored to protect your PBV3G1 Smoker from the elements, extending its lifespan and maintaining its appearance.
2. Important Safety Information
WARNING: Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury, or death.
- FOR OUTDOOR USE ONLY: Never operate this appliance indoors or in an enclosed area. Ensure adequate ventilation.
- PROPANE GAS ONLY: Use only LP (liquid propane) gas. Do not connect to a natural gas supply.
- CLEARANCE: Maintain a minimum distance of 10 feet (3 meters) from any combustible materials, walls, or structures.
- HOT SURFACES: The smoker will become extremely hot during use. Always use heat-resistant gloves or mitts when handling hot components.
- CHILDREN AND PETS: Keep children and pets away from the smoker at all times, especially during operation and while cooling down.
- FUEL LEAKS: Check for gas leaks before each use. Refer to the troubleshooting section for leak detection procedures.
- COVER SAFETY: Ensure the smoker is completely cool before placing the cover on it. The cover is not fire-resistant.
3. Components Overview
Familiarize yourself with the main components of your PIT BOSS PBV3G1 Smoker and 73335 Cover.
Image showing the PIT BOSS PBV3G1 vertical smoker in brown with a black door and temperature gauge, along with the black 73335 custom-fit cover featuring the PIT BOSS logo.
PBV3G1 Smoker Key Components:
- Smoker Cabinet: The main body of the smoker, typically made of durable steel.
- Smoker Door: Front access door, often with a viewing window and temperature gauge.
- Temperature Gauge: Integrated into the door for monitoring internal temperature.
- Cooking Grates: Multiple racks for holding food.
- Water Pan: Sits above the burner to add moisture and flavor.
- Wood Chip Tray: For holding wood chips or chunks to generate smoke.
- Burner System: Dual valve / dual stainless steel burner system for heat generation.
- Control Knob: For adjusting gas flow and temperature.
- Propane Hose and Regulator: Connects the smoker to an LP gas tank.
73335 Cover Features:
- Durable Fabric: Weather-resistant material designed to protect against rain, sun, and dust.
- Custom Fit: Tailored specifically for the PBV3G1 Smoker, ensuring full coverage.
- PIT BOSS Logo: Features the official PIT BOSS branding.
4. Setup and Initial Use
4.1 Unpacking and Assembly
- Carefully remove all components from the packaging.
- Inspect all parts for any damage. If any parts are damaged or missing, do not assemble or operate. Contact customer support.
- Follow the included assembly instructions for your PBV3G1 Smoker. Ensure all fasteners are securely tightened.
4.2 Connecting the Propane Tank
- Ensure the smoker's control knob is in the "OFF" position.
- Connect the regulator hose to the propane tank valve. Hand-tighten firmly. Do not use tools.
- Perform a leak test (refer to Troubleshooting section) before first use and after every tank change.
4.3 Seasoning the Smoker
Seasoning is crucial for burning off manufacturing oils and preparing the interior surfaces for cooking. This process helps prevent rust and imparts a non-stick surface.
- Ensure the water pan and wood chip tray are empty.
- Light the smoker (refer to Operating Instructions) and set the temperature to approximately 250°F (121°C).
- Allow the smoker to run for 2-3 hours. You may notice some smoke and odor during this initial burn-off.
- Turn off the smoker and allow it to cool completely.
4.4 Using the Smoker Cover
The 73335 Cover should only be placed on the smoker when it is completely cool to the touch. Simply drape the cover over the smoker, ensuring it fits snugly and covers all exposed surfaces to protect against weather and dust.
5. Operating Instructions
5.1 Lighting the Smoker
- Ensure the propane tank is connected and the tank valve is fully open.
- Open the smoker door.
- Push in and slowly turn the control knob to the "HIGH" position.
- Press the igniter button repeatedly until the burner ignites. You should hear a whoosh sound and see a flame.
- If the burner does not light within 5 seconds, turn the control knob to "OFF", wait 5 minutes for gas to dissipate, and repeat the lighting procedure.
- Once lit, close the smoker door.
5.2 Temperature Control
The PBV3G1 Smoker offers a temperature range of 100°F – 320°F (38°C – 160°C). Adjust the control knob to achieve your desired smoking temperature. Monitor the integrated temperature gauge on the door.
- Low (100°F - 180°F): Ideal for cold smoking or long, slow cooks.
- Medium (180°F - 250°F): Standard smoking temperature for most meats.
- High (250°F - 320°F): For faster cooking or finishing.
5.3 Adding Wood Chips/Chunks and Water
- Wood Chips: Place desired wood chips or chunks into the wood chip tray. For best results, soak wood chips in water for 30 minutes prior to use.
- Water Pan: Fill the water pan with water, broth, beer, or other liquids to add moisture and flavor to your food.
- Place both the wood chip tray and water pan on the lowest rack above the burner.
5.4 Smoking Food
- Preheat the smoker to your desired temperature.
- Place food on the cooking grates, ensuring adequate space for air circulation.
- Close the smoker door to maintain temperature and smoke.
- Monitor the internal temperature of your food using a reliable meat thermometer.
- Avoid opening the door frequently, as this releases heat and smoke, extending cooking time.
6. Maintenance and Care
Regular cleaning and maintenance will ensure the longevity and optimal performance of your smoker and cover.
6.1 Cleaning the Smoker
CAUTION: Always ensure the smoker is completely cool before cleaning.
- Cooking Grates: After each use, scrape off any food residue with a grill brush. For a deeper clean, wash with warm, soapy water and rinse thoroughly.
- Water Pan and Wood Chip Tray: Empty and clean after each use. Remove any ash or residue. Wash with warm, soapy water.
- Interior: Periodically scrape off excess grease and creosote buildup from the interior walls and bottom. A plastic scraper or stiff brush is recommended. Avoid harsh chemical cleaners.
- Exterior: Wipe down the exterior surfaces with a damp cloth and mild detergent. Dry thoroughly to prevent rust. The outer material is Stainless Steel.
6.2 Smoker Cover Care
- Clean the cover with a damp cloth and mild soap as needed. Rinse thoroughly and allow to air dry completely before storing or placing back on the smoker.
- Do not machine wash or tumble dry the cover.
- Store the cover in a dry place when not in use for extended periods.
6.3 Long-Term Storage
If storing the smoker for an extended period, especially during off-season:
- Perform a thorough cleaning of all components.
- Disconnect the propane tank and store it in a well-ventilated area outdoors, away from direct sunlight or heat sources.
- Apply a light coat of cooking oil to the cooking grates to prevent rust.
- Ensure the smoker is completely dry before covering it with the 73335 Cover.
- Store the smoker in a dry, protected area.
7. Troubleshooting
This section addresses common issues you might encounter with your smoker.
| Problem | Possible Cause | Solution |
|---|---|---|
| Burner won't light | No gas flow; clogged burner; igniter issue; low propane. | Check propane tank level and connection; clean burner ports; check igniter wire connection; replace igniter if faulty. |
| Temperature too low/high | Control knob setting; ambient temperature; door leaks; insufficient fuel. | Adjust control knob; ensure door is sealed; check propane level. |
| Excessive smoke (not from wood chips) | Grease buildup; food drippings. | Clean interior thoroughly; use drip pans under food. |
| Gas odor / Suspected leak | Loose connections; damaged hose/regulator. | IMMEDIATELY turn off gas. Perform a soap and water leak test on all connections. If bubbles appear, tighten or replace parts. Do not operate if leak persists. |
| Smoker not holding temperature | Door seal compromised; frequent door opening; low fuel. | Inspect door gasket; minimize door openings; check propane level. |
8. Specifications
| Feature | Detail |
|---|---|
| Product Name | PIT BOSS PBV3G1 Smoker + 73335 Cover |
| Smoker Model | PBV3G1 |
| Cover Model | 73335 |
| Brand | PIT BOSS |
| Temperature Range | 100°F – 320°F (38°C – 160°C) |
| Burner System | Dual valve / dual stainless steel burner |
| Outer Material (Smoker) | Stainless Steel |
| Inner Material (Smoker) | Stainless Steel |
| Fuel Type | Liquid Propane (LP) Gas |
| Cover Fit | Tailored for Pit Boss Model PBV3G1 |
9. Warranty Information
PIT BOSS products are manufactured to high-quality standards and are backed by a limited warranty. The specific terms and duration of your warranty may vary by product and region. Please retain your original purchase receipt as proof of purchase for any warranty claims.
For detailed warranty information, including coverage, exclusions, and how to file a claim, please refer to the official PIT BOSS website or contact their customer support directly. Do not attempt to repair the smoker yourself, as this may void the warranty.
10. Customer Support
If you have any questions, require assistance with assembly, operation, or troubleshooting that is not covered in this manual, please contact PIT BOSS customer support.
- Website: Visit the official PIT BOSS website for FAQs, product registration, and support resources.
- Contact: Look for contact information (phone number, email, or live chat) on their website.
Please have your product model number (PBV3G1) and serial number (if applicable) ready when contacting support.
