1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your Puig Frame Sliders Vintage 2.0, model 21045N. These frame sliders are designed to offer enhanced protection for the engine and chassis of your Honda Rebel 500 motorcycle (model years 2017-2022). Please read this manual thoroughly before proceeding with installation or use to ensure proper fitment and safety.
Product Features:
- High-quality components for durability and performance.
- Designed to protect the engine and chassis during a fall.
- Engineered to not protrude excessively, maintaining the motorcycle's aesthetics.
- Upgraded version for improved protection.
2. Safety Information
Always prioritize safety during installation and use. Improper installation can lead to product failure, damage to the motorcycle, or personal injury. If you are unsure about any step, consult a qualified motorcycle mechanic.
- Wear appropriate personal protective equipment (PPE) during installation.
- Ensure the motorcycle is stable and securely supported before beginning work.
- Do not modify the frame sliders or mounting hardware.
- Regularly inspect the frame sliders and mounting points for any signs of wear or damage.
- Keep all components away from children.
3. Package Contents
Verify that all components are present before beginning installation. The package should contain:
- Puig Frame Sliders (Left and Right)
- Mounting Hardware (bolts, washers, spacers as required)
- Installation Instructions (this manual)
Note: "ALL COMPONENTS INCLUDED" as per product information.
4. Setup and Installation
This section outlines the steps for installing the Puig Frame Sliders Vintage 2.0 on your Honda Rebel 500. Refer to your motorcycle's service manual for specific torque specifications for engine mount bolts if not provided here.
4.1 Preparation
- Park the motorcycle on a flat, stable surface.
- Ensure the engine is cool to the touch.
- Gather necessary tools (e.g., wrenches, sockets, torque wrench).
4.2 Installation Steps
The installation typically involves replacing existing engine mount bolts with longer ones provided in the kit, which then secure the frame sliders.
- Identify Mounting Points: Locate the engine mount points on both sides of the motorcycle where the frame sliders will attach. These are usually prominent bolts on the engine block or frame.
- Left Side Installation:
Carefully remove the existing engine mount bolt on the left side. Work on one side at a time to maintain engine alignment.
Image: The engine area of a Honda Rebel 500 motorcycle, showing the potential mounting points for frame sliders. This view is prior to any installation.
Insert the provided longer bolt through the left frame slider, any necessary spacers, and into the engine mount point. Hand-tighten initially.
Image: A close-up view of the Puig Frame Slider Vintage 2.0 successfully installed on the engine of a Honda Rebel 500. The slider is securely attached to the engine mount.
Using a torque wrench, tighten the bolt to the manufacturer's specified torque (refer to your motorcycle's service manual or Puig's specific instructions if available). Do not overtighten.
- Right Side Installation:
Repeat the process for the right side of the motorcycle, ensuring the correct frame slider and hardware are used.
Tighten the right side bolt to the specified torque.
- Final Check:
Ensure both frame sliders are securely fastened and do not wobble. Double-check all bolts for proper torque.
5. Operating and Use
Once installed, the Puig Frame Sliders operate passively by providing a sacrificial point of contact with the ground during a tip-over or low-speed slide. They are designed to absorb impact energy and help prevent direct contact between the motorcycle's frame, engine, and fairings with the road surface.
- The sliders are intended for protection in minor incidents and may not prevent all damage in severe accidents.
- After any incident where the sliders have made contact, inspect them thoroughly for damage.
6. Maintenance
Regular inspection and maintenance will ensure the continued effectiveness of your frame sliders.
- Periodic Inspection: Visually inspect the frame sliders and their mounting bolts regularly (e.g., during routine motorcycle checks).
- Check for Damage: Look for cracks, deep scratches, deformation, or looseness in the sliders and mounting hardware.
- Tightness Check: Periodically check the tightness of the mounting bolts. Re-torque if necessary, using the manufacturer's specifications.
- Replacement: If a frame slider is damaged in an incident, it is recommended to replace both sliders as a pair to maintain balanced protection. Do not attempt to repair damaged sliders.
7. Troubleshooting
This section addresses common issues you might encounter.
| Problem | Possible Cause | Solution |
|---|---|---|
| Slider feels loose after installation. | Mounting bolt not tightened to specification. | Re-torque the mounting bolt to the recommended specification. |
| Difficulty aligning bolt during installation. | Engine or frame slightly shifted, or incorrect hardware. | Ensure the motorcycle is stable. Try gently wiggling the engine or frame to align. Verify correct bolt and spacers are used. Do not force. |
| Visible damage to slider after a minor tip-over. | Slider performed its function by absorbing impact. | Replace the damaged slider(s) immediately to ensure continued protection. |
8. Specifications
| Attribute | Detail |
|---|---|
| Brand | Puig |
| Model Name | FRAME SLIDERS VINTAGE 2.0 HONDA REBEL 500 17-22 |
| Model Number | 21045N |
| Compatible Vehicle | Honda Rebel 500 (Model Years 2017-2022) |
| Material | Rubber (slider material) |
| Color | Black |
| Item Weight | 2 pounds |
| Product Dimensions | 5.28 x 29.29 x 12.44 inches (packaging/overall) |
9. Warranty and Support
For warranty information and technical support, please contact Puig directly or refer to their official website. Keep your proof of purchase for any warranty claims.
Manufacturer: PUIG
Website: www.puig.tv (Note: This is a general link, specific support contact may vary by region.)
