Introduction
This manual provides detailed instructions for the safe and effective use of your Klein Tools VDV500-820 Tone & Probe PRO Kit and VDV526-200 LAN Scout Jr. 2 Cable Tester. This kit is designed for professionals to tone, trace, and test various communication and data cables, including telephone, internet, video, and Ethernet (CAT 5e, CAT 6/6A) cables with RJ45 connections. Please read this manual thoroughly before operating the devices.
Safety Information
Always adhere to local safety regulations and best practices when working with electrical and data cabling. This equipment is intended for use on non-energized wiring systems. Failure to do so may result in personal injury or damage to the equipment. Always wear appropriate personal protective equipment (PPE).
- Do not use the devices on live circuits unless specifically instructed and rated for such use.
- Inspect the devices and accessories for damage before each use. Do not use if damaged.
- Keep devices dry and clean.
- Replace batteries promptly when low to ensure accurate readings.
Product Components
The Klein Tools VDV500-820 Tone & Probe PRO Kit and VDV526-200 LAN Scout Jr. 2 Cable Tester kit includes the following main components:
- VDV500-063 Tone Generator (Toner-Pro): Generates distinct tones for cable tracing, checks continuity and polarity.
- VDV500-123 Wire Tracing Probe (Probe-Pro): Detects tones from the generator, features a work light and headphone jack.
- VDV526-200 LAN Scout Jr. 2 Cable Tester: Tests data (CAT 5e, CAT 6/6A) cables with RJ45 connectors for various faults.
- VDV999-200 Remote: Included with the LAN Scout Jr. 2 for end-to-end cable testing.
- Accessories: Angled Bed of Nails (ABN) clips, RJ11 plug, RJ45 patch cable.
Figure 1: Overview of the Klein Tools VDV500-820 Tone Generator, Probe, and included RJ45 cable.
Figure 2: The Klein Tools VDV500-820 Tone & Probe PRO Kit, including the tone generator, probe, and a carrying bag.
Setup
Battery Installation
Both the Tone Generator and the LAN Scout Jr. 2 require batteries for operation.
- VDV500-063 Tone Generator: Requires 4x AAA batteries. Open the battery compartment cover on the back of the unit, insert batteries according to polarity markings, and close the cover securely.
- VDV526-200 LAN Scout Jr. 2 Cable Tester: Requires 2x AAA batteries. Open the battery compartment cover on the back of the unit, insert batteries according to polarity markings, and close the cover securely.
Connecting the Tone Generator
To connect the Tone Generator to a cable for toning or testing:
- For telephone or RJ45 data jacks, use the integrated RJ11 plug or an appropriate adapter.
- For open-ended wires, use the Angled Bed of Nails (ABN) clips. Ensure a secure connection to the wires.
Operating Instructions
VDV500-820 Tone & Probe PRO Kit
Figure 3: Close-up view of the VDV500-063 Tone Generator, showing its test mode and tone mode controls.
Toning Wires
- Connect the Tone Generator to the cable you wish to trace using the RJ11 plug or ABN clips.
- Press the power button on the Tone Generator.
- Select one of the five distinct tone cadences using the tone selection buttons. The selected tone will be transmitted through the cable.
Tracing Wires with the Probe
- Power on the Wire Tracing Probe.
- Adjust the volume on the probe as needed.
- Move the probe tip along the suspected cable path. The probe will amplify the tone signal, allowing you to identify the correct cable.
- Use the integrated work light on the probe tip for visibility in dark spaces.
- For noisy environments, connect headphones (sold separately) to the 3.5 mm jack on the probe.
Continuity and Polarity Testing
- Connect the Tone Generator to the cable using the ABN clips or RJ11 plug.
- Select the 'TEST MODE' on the Tone Generator.
- Observe the clearly labeled LEDs for indications of continuity (CONT) and polarity (NORM/REV).
VDV526-200 LAN Scout Jr. 2 Cable Tester
Figure 4: Front view of the VDV526-200 LAN Scout Jr. 2 Cable Tester, showing its LCD screen and control buttons.
Testing Data Cables (CAT 5e, CAT 6/6A, RJ45)
- Ensure the LAN Scout Jr. 2 and its remote unit are powered on.
- Connect one end of the data cable to the RJ45 port on the main LAN Scout Jr. 2 unit and the other end to the RJ45 port on the remote unit.
- Press the 'TEST' button. The backlit LCD will display pin-to-pin wiremap results.
- The display will indicate if the cable passes or if there are faults such as open, short, miswire, or split-pair. It also tests for shield continuity.
Figure 5: The VDV526-200 LAN Scout Jr. 2 Cable Tester displaying various test results for data cables, including pass, miswire, open-fault, short-fault, shielded, cross-over, and split pair fault.
Figure 6: The VDV526-200 LAN Scout Jr. 2 Cable Tester in use, connected to a red Ethernet cable with its remote unit.
Toning Function (LAN Scout Jr. 2)
The LAN Scout Jr. 2 can generate multiple tone frequencies. To use this feature, a separate probe (e.g., Klein Tools VDV500-123, sold separately) is required.
- Connect the LAN Scout Jr. 2 to the cable.
- Press the tone button on the LAN Scout Jr. 2 to activate the tone generator.
- Use a compatible wire tracing probe to detect the tone and identify the cable.
Maintenance
Battery Replacement
When the battery indicator shows low power, replace the batteries in both units as described in the 'Setup' section. Always use fresh, high-quality AAA alkaline batteries.
Cleaning
Wipe the devices with a clean, dry, lint-free cloth. Do not use abrasive cleaners or solvents. Ensure no moisture enters the device openings.
Probe Tip Replacement
The non-metallic, conductive tip of the VDV500-123 Probe-Pro is replaceable (Cat. No. VDV999-068, sold separately). Refer to the probe's specific instructions for replacement.
Remote Replacement
A replacement remote for the LAN Scout Jr. 2 is available (Cat. No. VDV999-200, sold separately).
Troubleshooting
- No Power/Device Not Turning On: Check battery installation and ensure batteries are fresh.
- No Tone/Weak Tone: Ensure the Tone Generator is powered on and connected correctly. Check battery levels. Verify the probe is powered on and volume is adjusted.
- Inaccurate Cable Test Results (LAN Scout Jr. 2): Ensure both the main unit and remote are securely connected to the cable. Check for damaged RJ45 connectors or cables. Verify battery levels.
- Display Issues (LAN Scout Jr. 2): If the backlit LCD is dim or unreadable, replace batteries.
Specifications
| Feature | Description |
|---|---|
| Product Models | VDV500-820 (Tone & Probe PRO Kit), VDV526-200 (LAN Scout Jr. 2 Cable Tester) |
| Tone Cadences (VDV500-063) | 5 distinct tones |
| Tone Transmission Range | 1,000+ feet |
| Connectivity (VDV500-063) | RJ11 plug, Angled Bed of Nails (ABN) clips |
| Probe Features (VDV500-123) | Work light, 3.5 mm headphone jack, durable non-metallic replaceable tip |
| Cable Types Tested (VDV526-200) | CAT 5e, CAT 6, CAT 6A with RJ45 connections |
| Test Functions (VDV526-200) | Open, Short, Miswire, Split-Pair, Shield, Cross-over |
| Display (VDV526-200) | Large backlit LCD |
| Power Source (Both) | Battery Powered (AAA) |
| Auto Power-Off (VDV526-200) | 10 minutes in test mode, 60 minutes in tone mode |
| Manufacturer | Klein Tools |
Warranty and Support
Klein Tools products are manufactured to high standards of quality and durability. For specific warranty information and customer support, please refer to the documentation included with your purchase or visit the official Klein Tools website. Klein Tools stands behind its products and provides support for professional-grade hand tools.
For further assistance, you may visit the KLEIN TOOLS Store on Amazon or their official website.
