Kreg Pocket-Hole Jig 520PRO Instruction Manual

1. Product Overview

The Kreg Pocket-Hole Jig 520PRO is designed to simplify woodworking joinery, allowing for strong and easy connections. This versatile tool is suitable for various projects, from building cabinets to general furniture assembly. Its innovative design features a 360-degree rotating handle and a pump-action clamping mechanism for efficient and secure operation.

Key Features:

• Easy Woodworking Tools: Kreg pocket-hole joinery offers a fast, strong, and easy method to join wood.
• Most Versatile Pocket-Hole Jig: The Pocket-Hole Jig 520PRO enables pocket hole creation anywhere on or around your project.
• Versatile Joinery Woodworking Tools: The 360-rotating handle adapts the pocket-hole jig to fit any project, providing total flexibility.
• Includes Pocket-Hole Screw Starter Kit: Comes with 260 Kreg Screws, featuring 6 of the most popular types, ideal for new users.
• Premium Kreg Tools: Designed to help woodworkers achieve precise and reliable results.

2. What's Included

Your Kreg Pocket-Hole Jig 520PRO package includes the following components:

• Kreg Pocket-Hole Jig 520PRO
• 2" Classic Face Clamp
• 260-piece Pocket-Hole Screw Starter Kit
• Drill Bit with Stop Collar
• Driver Bit
• Hex Wrench

3. Setup Instructions

Follow these steps to set up your Kreg Pocket-Hole Jig 520PRO for use:

1. Adjust Material Thickness: The jig features preset stops for common material thicknesses: 1/2", 3/4", and 1 1/2". Locate the gray buttons on the side of the jig and slide the drill guide block up or down to match the thickness of your workpiece. Ensure the setting clicks securely into place.



2. Set Drill Bit Stop Collar: The included drill bit has a stop collar. Use the hex wrench to loosen the stop collar, then slide it to the corresponding mark on the drill bit that matches your material thickness. Tighten the stop collar securely. This ensures the drill bit stops at the correct depth, preventing over-drilling.
3. Prepare the Jig Handle: The 360-degree rotating handle can be adjusted for optimal ergonomics and access. Twist the blue knob on the handle clockwise to lock it in your desired position (e.g., horizontal for workbench use, vertical for edge drilling).

4. Operating Instructions

Once set up, the Kreg Pocket-Hole Jig 520PRO is ready for use:

1. Position Workpiece: Place your workpiece against the jig's clamping surface. The GripMaxx™ anti-slip surface helps hold the material securely.



2. Clamp the Jig: Squeeze the pump-action handle to engage the clamp and secure the jig to your workpiece. The reverse trigger allows for quick release. For wider workpieces or added stability, use the included 2" Classic Face Clamp to secure the jig to a workbench or the workpiece itself.



3. Drill Pocket Holes: Insert the prepared drill bit into your power drill. Align the drill bit with one of the drill guide holes on the jig. Begin drilling, applying steady pressure, until the stop collar makes contact with the jig. The hardened steel drill guides ensure precise hole placement.



4. Repeat as Needed: Release the jig from the workpiece using the reverse trigger. Reposition the jig for additional pocket holes as required by your project. The versatile design allows for drilling in multiple orientations, even on partially assembled projects.

5. Maintenance

To ensure the longevity and optimal performance of your Kreg Pocket-Hole Jig 520PRO, follow these maintenance guidelines:

• Cleaning: After each use, clear any sawdust or debris from the drill guides and clamping mechanism using a brush or compressed air.
• Lubrication: Periodically apply a small amount of dry lubricant to the moving parts of the clamping mechanism to ensure smooth operation. Avoid using wet lubricants that can attract sawdust.
• Storage: Store the jig and its accessories in a clean, dry place to prevent rust and damage. The original packaging can be used for organized storage.
• Inspect Drill Bit: Regularly inspect the drill bit for sharpness and wear. A dull drill bit can lead to poor quality pocket holes and increased effort. Replace worn bits as necessary.

6. Troubleshooting

If you encounter issues while using your Kreg Pocket-Hole Jig 520PRO, consider the following:

• Inconsistent Hole Depth: Ensure the drill bit stop collar is securely tightened and set to the correct material thickness. Verify that the drill guide block on the jig is also set to the matching thickness.
• Jig Slipping: Confirm that the workpiece is firmly clamped by the pump-action handle. If necessary, use the included face clamp to provide additional stability, especially with larger or heavier materials. Ensure the GripMaxx™ surface is clean and free of debris.
• Difficulty Drilling: Check if the drill bit is sharp and free of damage. A dull bit will require more force and can lead to burning or splintering of the wood. Ensure your power drill is operating at an appropriate speed for the material.
• Wood Splintering: This can often be caused by a dull drill bit or incorrect drilling speed. Ensure the drill bit is sharp and try a slower drill speed. Also, ensure the workpiece is securely clamped to prevent movement during drilling.

7. Specifications

8. Warranty and Support

For warranty information, technical support, or to purchase replacement parts, please refer to the official Kreg website or contact Kreg customer service directly. Keep your purchase receipt for warranty claims.