1. Introduction
This manual provides detailed instructions for the installation, adjustment, and maintenance of the BDS Suspension 122324 Front Adjustable Track Bar. This component is designed to properly center the front axle on 2013-2020 Ram 2500 and 3500 4WD vehicles equipped with a 0-8 inch suspension lift. Proper installation and adjustment are crucial for vehicle handling and safety.
Image 1.1: The BDS Suspension 122324 Front Adjustable Track Bar. This component is constructed from alloy steel and features an adjustable design to accommodate various lift heights.
2. Safety Information
Always prioritize safety during installation. Failure to follow safety guidelines can result in serious injury or damage to the vehicle.
- Wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
- Ensure the vehicle is securely supported on jack stands or a lift before working underneath. Never rely solely on a jack.
- Disconnect the vehicle's battery before beginning work to prevent accidental electrical discharge.
- Refer to the vehicle manufacturer's service manual for specific torque specifications and procedures not covered here.
- If you are unsure about any step, consult a qualified automotive technician.
3. Components List
Verify that all components are present before beginning installation. Contact BDS Suspension if any parts are missing or damaged.
- BDS Suspension 122324 Front Adjustable Track Bar (1)
- Hardware Kit (if applicable, typically includes nuts, bolts, washers)
- Instruction Sheet (this document)
4. Tools Required
The following tools are generally required for the installation of the adjustable track bar:
- Vehicle Lift or Jack and Jack Stands
- Wheel Chocks
- Metric and Standard Socket/Wrench Set
- Torque Wrench (capable of high torque values)
- Pry Bar
- Measuring Tape
- Grease Gun (for greasable joints, if applicable)
- Penetrating Oil (optional, for stubborn bolts)
5. Setup and Installation
Follow these steps carefully for proper installation and adjustment of your BDS Suspension Front Adjustable Track Bar.
5.1. Pre-Installation
- Park the vehicle on a level surface.
- Engage the parking brake and chock the rear wheels.
- Raise the front of the vehicle and support it securely with jack stands under the frame, allowing the front suspension to hang freely.
- Remove the front wheels for easier access, if desired.
5.2. Removal of Factory Track Bar
- Locate the factory front track bar. It connects the front axle to the frame.
- Loosen and remove the nut and bolt securing the track bar to the frame mount.
- Loosen and remove the nut and bolt securing the track bar to the axle mount.
- Carefully remove the factory track bar from the vehicle. Note its orientation for comparison.
5.3. Installation of BDS Adjustable Track Bar
- Compare the length of the new BDS adjustable track bar to the factory track bar. The adjustable track bar should be slightly longer to account for the lift.
- Install the BDS adjustable track bar into the frame mount first, using the provided hardware. Do not fully tighten at this stage.
- Install the other end of the track bar into the axle mount, using the provided hardware. It may be necessary to slightly shift the axle side-to-side to align the bolt hole. A pry bar can assist with this.
- Once both ends are loosely installed, lower the vehicle until it is resting on its own weight (or close to it) to allow the suspension to settle. This is critical for proper adjustment.
5.4. Adjustment and Final Tightening
- With the vehicle at ride height, measure the distance from the frame to the tire on both sides of the vehicle. The goal is to center the front axle.
- Adjust the length of the track bar by rotating the adjustment sleeve. Lengthening the track bar will move the axle towards the driver's side, shortening it will move the axle towards the passenger's side.
- Make small adjustments and re-measure until the axle is centered.
- Once the axle is centered, tighten the jam nut on the adjustable sleeve to secure the track bar length.
- Torque all track bar mounting bolts to the vehicle manufacturer's specifications. Typically, these are high torque values (e.g., 200-300 ft-lbs). Refer to your vehicle's service manual for exact figures.
- Reinstall the front wheels (if removed) and lower the vehicle completely.
6. Operating (Post-Installation)
After installation, perform the following checks:
- Initial Test Drive: Drive the vehicle slowly in a safe area. Listen for any unusual noises and observe steering feel.
- Alignment Check: It is highly recommended to have a professional front-end alignment performed after installing any suspension components that affect axle geometry.
- Re-torque Check: After approximately 500 miles, re-check all track bar mounting bolts and the adjustment sleeve jam nut for proper torque.
7. Maintenance
Regular maintenance ensures the longevity and performance of your BDS Suspension track bar.
- Visual Inspection: Periodically inspect the track bar, bushings, and mounting points for signs of wear, damage, or corrosion.
- Torque Check: Annually, or during routine vehicle maintenance, re-check the torque on all mounting hardware.
- Lubrication: If your track bar features greasable joints, lubricate them according to the manufacturer's recommendations (typically every oil change or 3,000-5,000 miles) using a high-quality chassis grease.
8. Troubleshooting
Common issues and potential solutions:
| Symptom | Possible Cause | Solution |
|---|---|---|
| Vehicle pulls to one side | Axle not centered, alignment issues | Re-center axle using track bar adjustment. Perform professional alignment. |
| Loose steering / wandering | Loose track bar bolts, worn bushings | Check and re-torque all mounting hardware. Inspect bushings for wear and replace if necessary. |
| Clunking or popping noise from front end | Loose hardware, worn joint, interference | Inspect all mounting points for tightness. Check for contact with other components. Inspect track bar joints. |
9. Specifications
Key specifications for the BDS Suspension 122324 Front Adjustable Track Bar:
- Model Number: 122324
- Brand: BDS Suspension
- Auto Part Position: Front
- Material: Alloy Steel
- Maximum Lifting Height Compatibility: 8 Inches
- Vehicle Compatibility: 2013-2020 Ram 2500/3500 4WD
- UPC: 192019106078
10. Warranty Information
BDS Suspension products are typically backed by a limited lifetime warranty against defects in material and workmanship. Specific warranty terms and conditions may vary. For detailed warranty information, please refer to the official BDS Suspension website or contact their customer support directly. Keep your proof of purchase for warranty claims.
11. Support
For technical assistance, missing parts, or warranty inquiries, please contact BDS Suspension customer support:
- Website: www.bdssuspension.com
- Phone: Refer to the BDS Suspension website for current contact numbers.
- Email: Refer to the BDS Suspension website for current contact email.
When contacting support, please have your product model number (122324) and proof of purchase readily available.
