1. Introduction
This manual provides detailed instructions for the safe and proper use of the Equalizer Classic Windshield Removal Tool Kit, Model Eq-CK1965. This kit is specifically designed for the removal of windshields from classic or antique automobiles. Please read all instructions carefully before use to ensure safety and prevent damage to the vehicle or tools.
The kit includes a selection of specialized tools to assist in various stages of windshield removal, from cutting sealant to releasing moldings and gaskets.
2. Kit Contents
The Equalizer Classic Windshield Removal Tool Kit (Model Eq-CK1965) contains the following components:
- 1 LGM207 Locking Strip Tool
- 1 RTL895 Long Double Bend Rubber Hook Tool
- 1 RT753 Short Double Bend Rubber Hook Tool
- 1 MR747 Moulding Clip Release Tool
- 1 BDA251 Footloose Gasket Tool
- 1 RGL34 Self-Locking Rubber Gasket Tool
- 1 RGC751 Rubber Gasket Cleaner
- 1 RT752 Rope Insert Tool
- 1 LS758 Locking Strip Tool, Standard
- 1 IS742 Installation Stick
Figure 1: Overview of the Equalizer Classic Windshield Removal Tool Kit components. This image displays all ten tools included in the kit, featuring various hooks, removers, and an installation stick, all with red handles and the Equalizer branding.
3. Safety Precautions
- Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves, when performing windshield removal.
- Ensure the vehicle is stable and secured before beginning any work.
- Exercise caution when handling sharp tools to prevent injury.
- Refer to the vehicle manufacturer's service manual for specific procedures and additional safety guidelines related to windshield removal for your particular vehicle model.
- Keep tools clean and in good working condition.
4. Setup and Preparation
- Inspect Tools: Before each use, inspect all tools in the kit for any signs of damage or wear. Ensure all components are clean and functional.
- Vehicle Preparation:
- Remove any interior trim, rearview mirrors, or other accessories that may obstruct access to the windshield or its sealant.
- Protect the vehicle's interior and exterior with appropriate covers or masking tape to prevent scratches or damage during the removal process.
- Work Area: Ensure a clear, well-lit, and stable work area.
5. Operating Instructions
The following steps outline a general procedure for windshield removal using the tools provided in this kit. Specific techniques may vary based on vehicle design and the type of adhesive or gasket used.
- Sealant Cutting (if applicable):
If the windshield is bonded with adhesive, use a suitable cutting tool (not included in this specific kit, but often used in conjunction) to cut the sealant around the windshield's perimeter. This facilitates easier threading and cutting with the wire tools.
Video 1: General demonstration of windshield sealant cutting and wire threading. This video illustrates the initial steps of preparing a windshield for removal by cutting the sealant and threading the cutting wire. Note: This is a general instructional video and not specific to the Equalizer brand kit.
- Piercing the Sealant:
Use a perforator or a similar tool to carefully pierce the glass cutting line from the inside of the vehicle to the outside, near the edge of the glass. This creates an entry point for the cutting wire.
- Threading the Cutting Line:
Pull the cutting line (wire) through the pierced hole and position it around the entire outer edge of the glass. Ensure the line is properly seated in the sealant bead.
- Securing the Cutting Line:
Fix the cutting line onto the ratchet mechanism of the suction cup tool. Ensure the line is securely attached and tensioned.
Video 2: General demonstration of securing the cutting line and preparing for glass removal. This video shows how to attach and tension the cutting wire using a suction cup tool. Note: This is a general instructional video and not specific to the Equalizer brand kit.
- Tightening the Cutting Line:
Tighten the cutting lines to ensure a snug fit against the edge of the windshield. This is crucial for effective cutting.
- Cutting the Sealant:
Use a quick wrench to slowly turn the ratchet, gradually tightening the cutting line to begin cutting through the sealant. Avoid tightening too quickly to prevent the cutting line from breaking. Continue this process until the windshield is fully detached.
- Molding and Gasket Removal:
Utilize the specialized tools in the kit, such as the LGM207 Locking Strip Tool, RTL895 Long Double Bend Rubber Hook Tool, RT753 Short Double Bend Rubber Hook Tool, MR747 Moulding Clip Release Tool, BDA251 Footloose Gasket Tool, and RGL34 Self-Locking Rubber Gasket Tool, to carefully remove moldings, clips, and gaskets as needed. The RGC751 Rubber Gasket Cleaner can be used to clean residual material.
- Windshield Removal:
Once the sealant is fully cut and all retaining components are released, carefully remove the windshield from the vehicle. It is recommended to have assistance for this step due to the weight and fragility of the glass.
6. Maintenance and Storage
- Cleaning: After each use, clean all tools thoroughly to remove any adhesive residue, dirt, or debris. Use appropriate cleaning agents that will not damage the tool materials.
- Inspection: Regularly inspect tools for wear, damage, or corrosion. Replace any worn or damaged components immediately to maintain tool effectiveness and safety.
- Lubrication: Apply a light coat of lubricant to moving parts, such as the ratchet mechanism, to ensure smooth operation and prevent rust.
- Storage: Store the tool kit in its original case or a suitable storage container in a dry, clean environment, away from extreme temperatures and direct sunlight. This protects the tools from damage and extends their lifespan.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Cutting line breaks frequently. | Excessive tension applied too quickly; worn cutting line; improper threading. | Apply tension slowly and gradually. Replace the cutting line if it shows signs of wear. Ensure correct threading as per instructions. |
| Tools are not effectively removing moldings/gaskets. | Incorrect tool selection for the specific component; insufficient leverage; component is seized. | Ensure the correct tool is being used for the specific molding or gasket type. Apply steady, controlled pressure. For seized components, consider using a penetrating lubricant if safe for the material. |
| Suction cup tool loses grip. | Surface is not clean or dry; suction cup is damaged; insufficient vacuum. | Clean and dry the glass surface thoroughly before attaching the suction cup. Inspect the suction cup for cracks or damage and replace if necessary. Ensure the vacuum mechanism is fully engaged. |
8. Specifications
- Product Name: Equalizer Classic Windshield Removal Tool Kit
- Model Number: Eq-CK1965
- Brand: Equalizer
- Kit Contents: 10 specialized tools (as listed in Section 2)
- Dimensions (Packaging): Approximately 10 x 8 x 3 inches
- Intended Use: Windshield removal for classic and antique automobiles.
9. Warranty and Support
For warranty information, technical support, or to purchase replacement parts, please contact Equalizer customer service directly. Refer to the product packaging or the official Equalizer website for the most current contact details and warranty terms.
Manufacturer: Equalizer Industries
Website: www.equalizer.com (Example link, please verify official website)
