Thule Edge Flush Rail Roof Rack System - Instruction Manual

1. Product Overview

The Thule Edge Flush Rail is an easy-to-install foot pack designed for Thule Edge roof rack systems. It is specifically engineered for vehicles equipped with flush railings, providing a secure and integrated fit for carrying various gear.

Figure 1: Thule Edge Flush Rail roof rack system installed on a vehicle with flush railings. This image shows the complete system, including the feet and crossbars (crossbars sold separately).

Included Components:

• Thule Edge Flush Rail Foot Pack (Model 720601)
• Torque limiter key

Note: Crossbars and vehicle-specific fit kits are required for a complete roof rack system and are sold separately. Refer to the Thule Buyer's Guide to ensure compatibility with your vehicle.

2. Safety Information

Before installation and use, carefully read and understand all instructions. Failure to follow these instructions can result in property damage, personal injury, or voiding of the product warranty.

• Always ensure the roof rack system is securely attached to the vehicle before driving.
• Do not exceed the maximum load capacity of 165 pounds (75 kg) for the roof rack system.
• Regularly check all fasteners and mounting points for tightness, especially after the first few miles of driving and periodically thereafter.
• Distribute the load evenly on the roof rack.
• Be aware of the increased vehicle height and width when carrying loads, especially when entering garages or low-clearance areas.
• Adjust driving speed to suit road conditions, cargo, and vehicle type.

3. Setup and Installation

This section outlines the general steps for installing the Thule Edge Flush Rail foot pack. Specific vehicle fitment details are provided in the vehicle-specific fit kit instructions (sold separately).

3.1 Pre-Installation Checklist

• Verify that you have the correct Thule Edge Flush Rail foot pack (Model 720601).
• Ensure you have the appropriate Thule Edge crossbars and vehicle-specific fit kit for your vehicle.
• Clean the vehicle's flush railings where the feet will be mounted.
• Gather all tools, including the provided torque limiter key.

3.2 Attaching the Foot Pack to Crossbars

Follow the instructions provided with your Thule Edge crossbars to properly attach the foot pack to the crossbars. Ensure the feet are oriented correctly for your vehicle's flush railings.

Figure 2: A Thule Edge Flush Rail foot pack securely attached to a Thule crossbar, ready for vehicle installation.

3.3 Mounting to Vehicle Flush Railings

1. Carefully place the assembled roof rack (crossbars with foot packs) onto your vehicle's flush railings according to the measurements specified in your vehicle-specific fit kit instructions.
2. Adjust the position of the feet to align with the designated mounting points on your vehicle's flush rails.
3. Using the provided torque limiter key, tighten the mounting bolts for each foot. The torque limiter key is designed to click when the correct torque is reached, indicating that the rack is safely and properly attached.


Figure 3: Detail of the Thule Edge Flush Rail foot pack during installation, illustrating the use of the torque limiter key to ensure proper tightening.

4. Once all feet are tightened, gently attempt to move the entire roof rack system to confirm it is firmly secured and does not shift.
5. Install the Thule One-Key locks (sold separately) into the foot covers to secure the rack to your vehicle and prevent theft.


Figure 4: A close-up view of the Thule Edge Flush Rail foot pack, highlighting the Thule branding and the location for the optional Thule One-Key lock cylinder.

4. Operating Instructions

Once the Thule Edge Flush Rail roof rack system is installed, it is ready for use with compatible Thule accessories (e.g., bike carriers, ski carriers, cargo boxes).

• Always refer to the instructions for any accessories you attach to the roof rack.
• Ensure all cargo is properly secured to the roof rack and accessories before driving.
• Periodically check the security of your cargo during long journeys.
• Be mindful of the vehicle's handling characteristics, which may change with a loaded roof rack.

5. Maintenance

Proper maintenance ensures the longevity and safe operation of your Thule Edge Flush Rail foot pack.

• Regular Inspection: Periodically inspect all components for signs of wear, damage, or corrosion.
• Cleaning: Clean the foot pack and crossbars with mild soap and water. Avoid harsh chemicals or abrasive cleaners.
• Lubrication: Moving parts, if any, may benefit from light lubrication with a silicone-based spray.
• Storage: If removing the roof rack for extended periods, store it in a dry, protected area away from direct sunlight and extreme temperatures.
• Fastener Check: Re-check the tightness of all mounting bolts regularly, especially after off-road driving or carrying heavy loads.

6. Troubleshooting

7. Specifications

8. Warranty Information

The Thule Edge Flush Rail foot pack comes with a Limited Lifetime Warranty. This warranty covers defects in materials and workmanship. For full details regarding warranty terms, conditions, and how to make a claim, please refer to the official Thule website or contact Thule customer support.

Keep your proof of purchase for warranty claims.

9. Support and Contact

For further assistance, technical support, or to inquire about compatible accessories and fit kits, please contact Thule customer service or visit their official website.

• Thule Official Website: www.thule.com
• Thule Buyer's Guide: Use the online buyer's guide to find the correct roof rack components for your specific vehicle model.