TURBOTORCH LP-2 Manual Torch Kit User Manual

1. Introduction

The ESAB TURBOTORCH 0386-0007 LP-2 Manual Torch Kit is designed for heavy-duty industrial, commercial, and home use, specifically for soft soldering and brazing of copper, brass, bronze, and aluminum. This kit offers an economical alternative for use with Propane and MAP-Pro gases, incorporating the same swirl combustion technology found in the Proline Self Lighting Series.

Key features include:

• Ergonomically designed handle for comfortable use.
• Swirl combustion technology for efficient heating.
• Compatibility with Propane and MAP-Pro gases.
• Color-coded "o" rings for LP identification.

Figure 1: TURBOTORCH LP-2 Manual Torch Kit in its retail packaging.

2. Important Safety Information

Always read and understand all safety warnings and instructions before using this product. Failure to follow these instructions may result in fire, explosion, electric shock, or serious injury.

• Ventilation: Use in a well-ventilated area to prevent accumulation of hazardous fumes.
• Gas Cylinders: Always secure gas cylinders in an upright position. Ensure connections are tight and leak-free before operation.
• Personal Protective Equipment (PPE): Wear appropriate PPE, including safety glasses or goggles, gloves, and protective clothing.
• Flammable Materials: Keep the work area clear of flammable materials. Have a fire extinguisher readily available.
• Hot Surfaces: Torch tips and workpieces will become extremely hot during and after use. Allow components to cool completely before handling.
• Children and Pets: Keep children and pets away from the work area.
• Storage: Store the torch kit and gas cylinders in a cool, dry, well-ventilated area, away from direct sunlight and ignition sources.

3. Kit Components

The TURBOTORCH LP-2 Manual Torch Kit includes the following primary components:

• RL-P Regulator: For Propane/MAP-Pro gases.
• H-4 Handle: Ergonomically designed torch handle.
• H-12 Hose: 12-foot hose for flexible operation.
• T-4 Tip: Swirl combustion tip for efficient heating.

Figure 2: The TURBOTORCH LP-2 Manual Torch Kit components, including the regulator, hose, handle, and various tips.

4. Setup Instructions

Follow these steps to properly set up your TURBOTORCH LP-2 Manual Torch Kit:

1. Connect Regulator: Ensure the gas cylinder valve is closed. Attach the RL-P regulator securely to the Propane or MAP-Pro gas cylinder. Hand-tighten first, then use a wrench to ensure a leak-free connection.
2. Connect Hose: Connect one end of the H-12 hose to the outlet of the RL-P regulator. Connect the other end of the hose to the inlet of the H-4 handle. Tighten all connections firmly.
3. Attach Tip: Select the desired T-4 tip and attach it to the H-4 handle. Ensure it is securely seated and tightened.
4. Check for Leaks: Before opening the gas cylinder, apply a leak detection solution (e.g., soapy water) to all connections. Slowly open the gas cylinder valve. If bubbles appear, close the valve immediately and re-tighten the connection. Repeat until no bubbles are observed.
5. Prepare Work Area: Ensure your work area is well-ventilated, free of flammable materials, and equipped with appropriate fire safety measures.

Figure 3: Back of the product packaging illustrating various components and connections, including the regulator and hose.

5. Operating Instructions

Once the kit is properly set up and checked for leaks, you can begin operation:

1. Open Gas Valve: Slowly open the gas cylinder valve completely.
2. Open Torch Valve: Slightly open the valve on the H-4 handle. You should hear the gas flowing.
3. Ignite Torch: Use a spark lighter or striker to ignite the gas at the tip. Do not use matches or cigarette lighters.
4. Adjust Flame: Adjust the valve on the handle to achieve the desired flame size and intensity. The swirl combustion technology will produce a concentrated, hot flame.
5. Begin Work: Direct the flame to the workpiece for soldering or brazing.
6. Extinguish Torch: When finished, first close the valve on the H-4 handle. Then, close the main valve on the gas cylinder. Allow any remaining gas in the hose to burn off until the flame extinguishes.
7. Cool Down: Allow the torch tip and handle to cool completely before storing.

6. Maintenance

Proper maintenance ensures the longevity and safe operation of your torch kit:

• Regular Inspection: Periodically inspect the hose for cuts, abrasions, or cracks. Check all connections for tightness.
• Tip Cleaning: If the flame becomes erratic or weak, the torch tip may be clogged. Clean the tip using a tip cleaner or by gently blowing compressed air through it. Do not use metal objects that could damage the orifice.
• O-Ring Inspection: Inspect the color-coded O-rings on the tips and connections for wear or damage. Replace if necessary to ensure a proper seal.
• Storage: Store the torch kit in a clean, dry place, protected from extreme temperatures and direct sunlight. Disconnect the regulator from the cylinder when not in use for extended periods.

7. Troubleshooting

8. Specifications

9. Warranty Information

This TURBOTORCH LP-2 Manual Torch Kit is covered by a manufacturer's warranty. For specific details regarding warranty coverage, duration, and claims procedures, please refer to the documentation included with your product or contact ESAB customer support.

10. Customer Support

For technical assistance, replacement parts, or any inquiries regarding your TURBOTORCH LP-2 Manual Torch Kit, please contact ESAB customer support. You can also visit the official ESAB store for more information and resources:

Visit the ESAB Store