Okin Motor Model JLDQ.19B.495.344Z01 Instruction Manual

1. Product Overview

The Okin Refined-R Model JLDQ.19B.495.344Z01 is an original Okin JLDQ series motor designed for power recliner and bed actuator replacement. This motor is suitable for replacing existing JLDQ.19B.495.344Z01 units and is also compatible with the JLDQ.19B.495.344Z series, with minor differences that do not affect its functionality.

It is crucial to verify your current motor's brand and model number before purchasing to ensure compatibility.

Figure 1: Okin Motor Model JLDQ.19B.495.344Z01 with attached cables.

2. Product Features and Components

This actuator motor set consists of one motor unit and three distinct connectors, each serving a specific purpose:

• 5-pin round plug: Designed for connection to the switch hand control.
• 2-pin square plug with clip: Used for connecting to the power supply.
• 2-pin socket: Intended for connection to a slaved motor, if applicable.

Figure 2: Detailed view of the motor's connectors, showing the 2-pin plug for power supply, 5-pin plug for recliner switch, and 2-pin socket for a slaved motor.

Figure 3: Diagram illustrating key product features including dimensions and load capacity.

3. Installation Guide

The Okin motor is designed for straightforward installation. Follow these general steps for replacement:

1. Preparation: Ensure the power recliner or bed is disconnected from the main power supply. Turn the chair on its side to access the motor area.
2. Removal of Old Motor: Carefully disconnect all cables from the existing motor. Note the position and connection type of each cable. Unbolt or unclip the old motor from the frame.
3. Installation of New Motor: Position the new Okin motor in the same location as the old one. Secure it to the frame using the appropriate bolts or clips.
4. Cable Connection: Connect the 5-pin round plug to the hand control, the 2-pin square plug to the power supply, and the 2-pin socket to any slaved motor if present. Ensure all connections are secure.
5. Testing: Once installed, carefully return the furniture to its upright position. Reconnect the power supply and test the motor's functionality using the hand control.

Important Note:

Different actuator/motors may not be compatible with all frames. The frame has strict demands for the actuator/motor's minimum install dimension, stroke, and plugs. Always verify your motor brand and model first. The package includes one Okin refined motor, ready for installation.

4. Operating Instructions

Once the Okin motor is correctly installed and connected to the power supply and hand control, operation is simple:

• Power On: Ensure the recliner or bed is plugged into a functional power outlet.
• Using the Hand Control: Utilize the buttons on your recliner's hand control to extend or retract the motor. Typically, there are buttons for extending the footrest and reclining the backrest, or for lifting/lowering the bed.
• Smooth Operation: The motor is designed for smooth and quiet operation. Avoid forcing the mechanism if it encounters resistance.

Operation Frequency:

The motor is designed for intermittent use. Its operation frequency is specified as On 1 minute / Off 8 minutes. Adhering to this cycle helps prevent overheating and prolongs the motor's lifespan.

5. Maintenance

To ensure the longevity and optimal performance of your Okin motor, consider the following maintenance tips:

• Regular Cleaning: Keep the motor and surrounding areas free from dust and debris. Use a dry cloth to wipe down the exterior.
• Cable Inspection: Periodically check all cables and connections for any signs of wear, fraying, or loose connections. Ensure plugs are securely seated.
• Lubrication: The motor is generally maintenance-free regarding internal lubrication. However, if any moving parts of the recliner mechanism (not the motor itself) become stiff, consult your furniture's manual for appropriate lubrication points.
• Avoid Overloading: Do not exceed the specified load capacity of the motor (Push force: 1000N, Pull force: 1000N).

6. Troubleshooting

If you encounter issues with your Okin motor, follow these troubleshooting steps:

1. No Movement:
   • Check if the power cord is securely plugged into both the wall outlet and the power supply unit.
   • Verify that the power supply unit is functioning correctly (some have indicator lights).
   • Inspect the hand control cable for damage and ensure it is firmly connected to the motor.
2. Intermittent Operation:
   • Ensure the motor is not overheating. Allow it to cool down for at least 8 minutes if it has been operating continuously.
   • Check for any obstructions in the recliner mechanism that might be preventing smooth movement.
3. Unusual Noises:
   • Listen carefully to pinpoint the source of the noise. It might be coming from the furniture mechanism rather than the motor itself.
   • Ensure all mounting bolts are tight and secure.

General Troubleshooting Advice:

Always troubleshoot the switch and power supply first before assuming an issue with the motor itself. Confirm that the motor and its plug types match your recliner system.

7. Specifications

Figure 4: Close-up of the motor's label, showing model number, technical data, and certifications.

8. Warranty and Support

For specific warranty information regarding your Okin motor, please refer to the documentation provided with your purchase or contact the manufacturer directly. As a replacement part, warranty terms may vary.

For technical support or further inquiries, please contact OKIN Refined Electric Technology Co.,Ltd. or your product supplier. Always provide your motor's model number (JLDQ.19B.495.344Z01) and any serial numbers for efficient assistance.