APS Phantom Main Upper Grille Insert Instruction Manual

1. Introduction

This instruction manual provides detailed information for the installation, maintenance, and care of your APS Phantom Main Upper Grille Insert. This product is designed to enhance the aesthetic appeal of your vehicle's front end, offering a custom fit for specific models. Please read this manual thoroughly before proceeding with installation to ensure proper fitment and long-term performance.

The APS Phantom Main Upper Grille Insert is a high-quality, durable accessory crafted from premium stainless steel with a black powder-coated finish, ensuring resistance to oxidation and a sleek appearance.

2. Product Features

• Custom Fit: Specifically designed for Dodge Challenger models from 2009 to 2014 (Phantom).
• Durable Material: Constructed from premium Stainless Steel (SS) for longevity and strength.
• Protective Finish: Features a black powder-coated surface that provides excellent resistance to oxidation and corrosion.
• Enhanced Aesthetics: The billet design significantly improves the visual appearance of your vehicle's front end.
• Easy Installation: Designed as a Bolt Over/Overlay/Bolton insert, requiring no drilling into the vehicle's existing structure. The Original Equipment (OE) grille shell remains on the car after installation.
• Seamless Construction: Engineered with seamless riveting to prevent whistle noise, a common issue with lesser quality grilles.
• Solid Design: Features a more solid look compared to thinner alternatives, with uprights sitting on the flat area of the bars for better stability and appearance.

Figure 2.1: Comparison highlighting the clean, seamless construction of the APS grille versus visible weld ends on other grilles, indicating superior manufacturing quality.

Figure 2.2: Visual comparison demonstrating the more solid construction of the APS grille compared to a thinner, less robust alternative, emphasizing durability.

Figure 2.3: Illustration of seamless riveting in APS grilles, which prevents common whistle noises, contrasted with porous welds found in other grilles that can cause noise.

Figure 2.4: Depiction of how APS grille uprights are designed to sit flat on the bars when angled, providing a more stable and integrated look compared to other grilles where uprights only touch at a single point.

3. Safety Information

Please note that the product package includes the grille insert only. The vehicle's original logo or emblem is NOT included with this product and must be transferred from your existing grille or purchased separately if desired.

Always ensure the vehicle is turned off and cooled down before beginning any installation work. Wear appropriate safety gear, such as gloves and eye protection, during the installation process.

4. Package Contents

Upon opening the package, please verify that all components are present and undamaged. The package for your APS Phantom Main Upper Grille Insert should contain the following:

• One (1) Black Main Upper Grille Insert with Powder Coated surface finish.
• All necessary mounting hardware.
• Installation paper/instructions.

If any items are missing or damaged, please contact APS customer support immediately.

5. Setup and Installation

The APS Phantom Main Upper Grille Insert is designed for a straightforward Bolt Over/Overlay/Bolton installation, meaning no drilling is required into your vehicle's existing structure. The original equipment (OE) grille shell will remain on the car after installation.

5.1. Before You Begin

• Ensure your vehicle is parked on a level surface with the engine off and cool.
• Gather all tools that may be required (e.g., wrenches, screwdrivers, protective gloves).
• Unpack the grille insert and verify all components are present as listed in Section 4.

5.2. Installation Steps

1. Refer to the detailed installation paper included in your package for specific, step-by-step instructions tailored to your vehicle model.
2. Position the new grille insert over your existing OE grille shell. The design allows it to fit directly over the original.
3. Secure the grille insert using the provided mounting hardware. Follow the instructions to ensure all bolts and fasteners are tightened appropriately to prevent movement or rattling.
4. Double-check all connections to ensure the grille insert is firmly and securely attached to the vehicle.

Figure 5.1: The APS Main Upper Grille Insert seamlessly integrated into the front of a Dodge Challenger, demonstrating its custom fit and enhanced appearance.

Figure 5.2: A detailed view of the APS grille insert, highlighting its black billet construction and powder-coated finish.

6. Operating Considerations

Once installed, the grille insert operates passively as a cosmetic and protective component of your vehicle's front end. No active operation is required. Ensure that the grille remains securely fastened during vehicle operation. Periodically check the mounting points to confirm they are still tight and secure, especially after driving on rough terrain or after significant temperature changes.

7. Maintenance

To maintain the appearance and longevity of your APS grille insert, follow these simple maintenance guidelines:

• Cleaning: Regularly clean the grille insert using a soft cloth, mild automotive soap, and water. Avoid using abrasive cleaners, harsh chemicals, or stiff brushes, as these can damage the powder-coated finish.
• Inspection: Periodically inspect the grille for any signs of damage, loose fasteners, or corrosion. Address any issues promptly to prevent further damage.
• Protection: While the powder coating offers good protection, applying a quality automotive wax or sealant can provide an additional layer of defense against environmental elements.

8. Troubleshooting

Most issues related to the grille insert can be resolved by re-checking the installation. If you encounter any of the following problems, consider these solutions:

• Loose Fitment/Rattling:
  • Ensure all mounting hardware is securely tightened according to the installation instructions.
  • Verify that the grille insert is correctly seated over the OE grille shell.
• Unusual Noise (e.g., Whistling):
  • While APS grilles are designed to prevent whistle noise due to seamless riveting, if you experience this, re-check the installation for any gaps or misalignments.
  • Ensure no foreign objects are lodged within the grille.
• Cosmetic Damage (Scratches/Chips):
  • Minor scratches on the powder coat may be touched up with appropriate automotive paint designed for black matte finishes. For significant damage, replacement may be considered.

If problems persist after attempting these solutions, please contact APS customer support for further assistance.

9. Specifications

10. Warranty and Support

APS is committed to providing high-quality products and customer satisfaction. Your APS grille insert is designed for durability and performance.

• Satisfaction Guarantee: If you encounter any quality problems with your grille, please do not hesitate to contact APS customer service. We are dedicated to resolving your issues with professional and sincere service.
• Spare Part Availability: The EU Spare Part Availability Duration for this product is 5 years, indicating long-term support for components.

For support, please refer to the contact information provided on the product packaging or the official APS website.