1. Introduction
The NOCO Lithium NLP20 is a next-generation 12V lithium powersport battery designed for superior performance compared to traditional lead-acid batteries. It offers enhanced power, longer life, and minimal maintenance. This manual provides essential information for the safe and effective use of your NLP20 battery.
Figure 1: NOCO Lithium NLP20 Powersport Battery
2. What's in the Box
Your NOCO Lithium NLP20 package includes the following items:
- (1) NLP20 600A Lithium Powersports Battery
- (2) 3-Way Battery Terminals with (4) M6 Hex Screws
- (1) Hex Key
- (1) Removable Mounting Bracket
- (1) 12mm Spacer
- (3) 15mm Spacers
- 5-Year Limited Warranty Information
Figure 2: Included components with the NLP20 battery.
3. Key Features
- Enhanced Performance: Delivers over 600 amps of starting power, offering 2X more power, 10X more starts, and 5X longer life than traditional lead-acid batteries.
- Intelligent Battery Management System (BMS): Safeguards against overcharge, short-circuit, over-discharge, and extreme temperatures. Actively balances cells for long-term reliability without requiring manual resets.
- Ultra-Lightweight Design: Significantly lighter than lead-acid alternatives, simplifying installation and reducing overall vehicle weight.
- Fast Charging: Optimized lithium technology allows for rapid charging, providing enough current to start your engine with just 5 minutes of charge.
- Universal Fit: Features a multi-terminal design supporting front, side, top, and female connections. Modular trays and a removable mounting block adapt to various legacy group sizes and tight installation spaces.
- Maintenance-Free: Designed for zero sulfation, no acid, and no activation required.
Figure 3: Dynamic Battery Management System (BMS) for active protection.
4. Setup and Installation
The NLP20 battery is designed for straightforward installation. Always refer to your vehicle's specific service manual for battery replacement procedures.
- Preparation: Ensure your vehicle's ignition is off and remove the old battery following manufacturer guidelines.
- Fitment Adjustment: Use the included modular trays and spacers (12mm and 15mm) to achieve the correct height and width for your battery compartment. The removable mounting block can also assist in adapting to various legacy group sizes.
- Terminal Connection: The multi-terminal design supports front, side, top, and female connections. Attach the positive (+) cable first, then the negative (-) cable. Ensure all connections are secure using the provided M6 hex screws and hex key.
- Secure Battery: Place the battery securely in the compartment. If necessary, use the removable mounting bracket to further stabilize the battery.
Figure 4: Adjustable sizing with modular spacers for universal fit.
Installation Video Reference:
Video 1: General battery removal and installation steps.
Video 2: Motorcycle battery wiring guide for correct terminal connections.
5. Charging the Battery
The NLP20 ships pre-charged, but it is recommended to fully charge it before initial installation for optimal performance and extended life. The advanced lithium technology allows for superfast charging.
- Recommended Charger: Always use a smart, Lithium-specific battery charger.
- Voltage Limit: The charging voltage should never exceed 15.0 volts to prevent damage to the battery.
- Avoid Desulfation Mode: Do not charge the battery with a charger that has an automatic desulfation mode if it uses a voltage higher than 15.0 volts.
- Rapid Charge: With just 5 minutes of charge, the battery can deliver enough current to crank your engine.
6. Operating the Battery
The NLP20 is designed to provide reliable starting power for a wide range of powersport and utility equipment. Its intelligent BMS continuously monitors and protects the battery during operation.
- Starting Power: Expect consistent and powerful starts due to its high cranking amps.
- BMS Protection: The integrated BMS actively protects against common issues like overcharge, over-discharge, short-circuits, and extreme temperatures, ensuring stable performance.
7. Maintenance
The NOCO Lithium NLP20 battery is engineered for minimal maintenance, offering a hassle-free experience.
- No Sulfation: Lithium batteries do not suffer from sulfation, a common issue with lead-acid batteries.
- No Acid: No acid to spill or maintain.
- No Activation: The battery comes ready to use with no initial activation process required.
- Regular Checks: Periodically inspect battery terminals for cleanliness and tightness.
8. Troubleshooting
The intelligent Battery Management System (BMS) in the NLP20 is designed to prevent most common battery issues. If you experience problems, consider the following:
- No Power/Starting Issues: Check all terminal connections to ensure they are clean and tight. Verify the battery's charge level.
- BMS Protection: The BMS may have activated to protect the battery from extreme conditions (e.g., over-discharge, over-temperature). Recharge the battery if it indicates a low charge.
- Charging Problems: Ensure you are using a compatible lithium-specific charger and that the charging voltage does not exceed 15.0 volts. Avoid chargers with automatic desulfation modes that operate above this voltage.
For persistent issues, consult the NOCO support resources or your vehicle's service manual.
9. Compatibility
The NLP20 is engineered for broad powersports and utility equipment applications. It replaces numerous lead-acid group sizes, making it a versatile upgrade.
- Vehicle Types: Compatible with motorcycles, ATVs, UTVs, scooters, jet skis, lawn mowers, generators, and more.
- Replaces Lead-Acid Battery Sizes: B16L-B, B16CL-B, B18L-A, BTX15L, BTX15L-BS, BTX20L, BTX20LBS, BTZ20L, BTX20HL-BS, B50-N18L-A3, ETX16L, ETX20L, GYZ20L, GYZ20HL, YTX15L, YTX15L-BS, YB16HL-A-CX, YB16L-B, YB16CL-B, SYB16L-B, YTX20HL, YIX20HL, YTX20HL-PW, YTX20HL-BS, YTX20HL-BS-PW, YIX20HL-BS, YTX20L, YTX20L-BS, and Y50-N18L-A3.
Figure 5: Advantages of Lithium over Lead-Acid batteries.
10. Technical Specifications
| Specification | Value |
|---|---|
| Brand | NOCO |
| Model | NLP20 |
| Voltage | 12V |
| Capacity | 7Ah (89Wh) |
| Starting Power (CCA) | 600A |
| Number of Cells | 4 |
| Item Weight | 2.38 pounds |
| Product Dimensions | 7.83"D x 7.64"W x 8.15"H |
| Terminal Type | Stud Terminal (3-way) |
| Automotive Fit Type | Universal Fit |
| UL Certified | Yes |
11. Important Safety Warnings
- Do Not Disassemble: Do not attempt to open or disassemble the battery under any circumstances. If accidental contact with inner content of the battery occurs, wash the affected area of skin and contact a doctor for further medical assistance.
- Charging Voltage: Do not use this battery in a vehicle where the alternator produces voltages higher than 15.0 volts. Do not charge the battery with a charger with automatic desulfation mode using a higher voltage than 15.0 volts.
- Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
- Proper Handling: Always handle the battery with care. Avoid dropping or subjecting it to severe impacts.
- Ventilation: Ensure adequate ventilation during charging and operation.
12. Warranty and Support
The NOCO Lithium NLP20 battery is backed by a 5-year limited warranty. For warranty claims, technical support, or further assistance, please refer to the contact information provided in your product packaging or visit the official NOCO website.
13. Official Product Videos
Video 3: Overview of NOCO Lithium Powersport Batteries, highlighting key benefits and applications.
