1. Introduction and Product Overview
The WEN 4208T 2.3-Amp 8-Inch 5-Speed Cast Iron Benchtop Drill Press is designed for precision drilling in various materials such as metal, wood, and plastics. Its compact design offers robust performance with a 2.3-amp induction motor and five adjustable operating speeds. This manual provides essential information for safe and effective use of your drill press.
Key Features:
- 2.3A induction motor for smooth, balanced performance.
- 8-inch swing and 2-inch spindle travel.
- 5 operating speeds: 740, 1100, 1530, 2100, or 3140 RPM.
- 1/2-inch keyed chuck with onboard key storage.
- 6.5 by 6.5 inch height-adjustable worktable that bevels up to 45 degrees in each direction.
- Sturdy cast iron base with bolt holes for bench mounting.
- Locking depth stop for accurate and repeatable drilling.
Figure 1.1: Overview of the WEN 4208T Drill Press highlighting its main features.
2. Setup and Assembly
Before operating the drill press, ensure all components are correctly assembled and secured. Refer to the included assembly instructions for detailed steps. The following provides a general overview of key assembly points.
2.1 Unpacking and Component Identification
Carefully remove all components from the packaging. Verify that all parts listed in your product manual are present and undamaged. It is recommended to clean any protective oils from metal surfaces before assembly.
Figure 2.1: The WEN 4208T Benchtop Drill Press after full assembly.
2.2 Attaching the Column to the Base
Securely attach the main column to the cast iron base using the provided hardware. Ensure all bolts are tightened to prevent instability during operation.
2.3 Installing the Worktable
Slide the worktable assembly onto the column. The worktable can be adjusted vertically and rotated around the column. Tighten the locking handle to secure the table at the desired height.
Figure 2.2: The worktable can be adjusted for height and angle, with a visible scale for precise beveling.
2.4 Mounting the Drill Press Head
Carefully place the drill press head onto the top of the column. Secure it using the set screws as indicated in the manual. Ensure the head is firmly seated and aligned.
2.5 Chuck Installation and Bit Insertion
Insert the chuck onto the spindle. The keyed chuck accepts bits ranging from 1/20 to 1/2 inch in diameter (1.5 to 13 mm). Use the provided chuck key to securely tighten drill bits. The chuck key can be stored on the side of the drill press for convenience.
Figure 2.3: Integrated storage for the chuck key ensures it is always accessible.
3. Operating Instructions
Familiarize yourself with the controls and safety features before operating the drill press.
3.1 Power On/Off and Safety Lock
The drill press features a lockout power switch for safety. To operate, ensure the safety lock is disengaged and press the 'ON' button. To stop, press the 'OFF' button. Always engage the safety lock when the machine is not in use or unattended.
3.2 Adjusting Spindle Speed
The WEN 4208T offers 5 different speeds (740, 1100, 1530, 2100, or 3140 RPM). To change the speed, open the top cover and adjust the belt position on the pulleys according to the speed chart located inside the cover. Always disconnect power before adjusting belts.
3.3 Setting Drilling Depth
Use the easy-to-read, locking depth stop for accurate and repeatable drilling operations. Adjust the depth stop to the desired drilling depth and secure it. This prevents drilling deeper than intended.
Figure 3.1: The locking depth stop allows for precise control over drilling depth.
3.4 Workpiece Securing
Always secure your workpiece to the slotted table using clamps or vises. This prevents the workpiece from rotating or shifting during drilling, ensuring safety and accuracy.
4. Maintenance
Regular maintenance ensures the longevity and optimal performance of your WEN 4208T Drill Press.
4.1 Cleaning
After each use, clean the drill press to remove sawdust, metal shavings, and debris. Use a brush or vacuum cleaner. Avoid using compressed air as it can force debris into moving parts. Wipe down metal surfaces with a clean cloth.
4.2 Lubrication
Periodically lubricate moving parts such as the quill, column, and table adjustment mechanisms. Use a light machine oil. Refer to the product manual for specific lubrication points and frequency.
4.3 Belt Inspection and Tension
Regularly inspect the drive belt for wear, cracks, or damage. Ensure the belt tension is correct as per the instructions in the manual. A properly tensioned belt prevents slippage and ensures consistent speed.
5. Troubleshooting
This section addresses common issues you might encounter with your drill press.
5.1 Motor Not Starting
- Check Power Connection: Ensure the drill press is properly plugged into a functional 110V AC outlet.
- Safety Lock: Verify that the safety lock on the power switch is disengaged.
- Circuit Breaker: Check your circuit breaker or fuse box to ensure power is supplied.
5.2 Excessive Vibration or Wobble
- Secure Mounting: Ensure the drill press is securely mounted to a stable workbench.
- Workpiece Secure: Confirm the workpiece is firmly clamped to the table.
- Drill Bit: Check if the drill bit is properly installed and tightened in the chuck. Inspect the bit for damage or bending.
- Belt Tension: Verify that the drive belt has the correct tension and is not worn.
5.3 Drill Bit Not Cutting Effectively
- Dull Bit: Replace or sharpen dull drill bits.
- Incorrect Speed: Adjust the spindle speed according to the material being drilled. Harder materials require slower speeds.
- Feed Rate: Apply appropriate downward pressure (feed rate). Too little or too much pressure can hinder cutting.
6. Specifications
| Feature | Specification |
|---|---|
| Brand | WEN |
| Model Number | 4208T |
| Power Source | AC |
| Voltage | 110 Volts (AC) |
| Amperage | 2.3 Amps |
| Maximum Rotational Speed | 3140 RPM |
| Number of Speeds | 5 |
| Maximum Chuck Size | 13 Millimeters (1/2 Inch) |
| Drilling Capacity (Wood) | 4 Inches |
| Drilling Capacity (Metal) | 0.5 Inches |
| Product Dimensions | 22.9"L x 7.5"W x 11"H |
| Item Weight | 34.2 Pounds |
| Material | Metal (Cast Iron Base) |
| Special Features | 360-Degree Swivel, Chuck Key Storage, Lockout Power Switch |
Figure 6.1: Visual summary of key specifications for the WEN 4208T Drill Press.
7. Warranty and Support
WEN products are backed by a comprehensive warranty. For specific warranty details, please refer to the warranty card included with your product or visit the official WEN website. WEN maintains a stocked inventory of replacement parts and offers a helpful customer phone line for support.
Contact Information:
- Customer Service: Refer to your product manual for the most current phone number.
- Online Support: Visit the WEN Products website for FAQs, product registration, and additional resources.
