RealTruck 80701

RealTruck BAK Revolver X4s Hard Rolling Truck Bed Tonneau Cover User Manual

Brand: RealTruck | Model: 80701

Overview

The BAK Revolver X4s is a premium hard rolling truck bed tonneau cover designed for durability and security. It features a matte-black finish, industrial-grade vinyl, and aluminum slats. The patented rotational locking system secures the cover along the entire length of the bed, providing enhanced security. When rolled open, it offers full bed access without obstructing rearview mirror visibility. This cover is backed by a 5-year manufacturer warranty.

RealTruck BAK Revolver X4s Tonneau Cover installed on a truck bed, shown in a closed position.

Image: The BAK Revolver X4s tonneau cover fully closed on a truck bed, showcasing its sleek, low-profile design.

Setup and Installation

Proper installation is crucial for the optimal performance and longevity of your BAK Revolver X4s tonneau cover. Please follow these steps carefully.

1. Measure Your Truck Bed

Before beginning installation, ensure you have the correct bed size. Measure the length of your truck bed from the bulkhead (front of the bed) to the inside edge of the tailgate. Round to the nearest inch. For example, 67 inches is typically referred to as a 5.5-foot bed.

Video: This video demonstrates the correct method for measuring your truck bed to ensure compatibility with tonneau covers and liners.

2. Unpack and Prepare Components

Carefully unpack all components. The package includes the tonneau cover assembly, side rails, bulkhead seals, and a hardware kit. Ensure all parts are present before proceeding.

Man preparing tonneau cover components for installation on a truck bed.

Image: A person is shown preparing the components of the tonneau cover, including the rolled cover and side rails, on a workbench before installation.

3. Install Bulkhead Seal

Clean the top surface of your truck's bulkhead thoroughly to ensure proper adhesion. Apply the appropriate bulkhead seal (thicker for no liner/spray-in, thinner for plastic drop-in liner) along the edge of the bulkhead.

4. Position and Clamp Side Rails

Place the driver's side rail with the slotted bracket facing the cab. Push it forward against the bulkhead. Loosely attach one clamp near the cab end (at least 12 inches from the end), one in the center, and one near the tailgate end (within 12 inches of the end). Ensure the rail is square against the bed rail and the clamp's teeth fully engage the ribs. Tighten each clamp to 10 ft-lbs using a 9/16-inch torque wrench. Repeat for the passenger side rail.

5. Mount Cover Assembly

Rest the rolled cover assembly on top of the rails near the tailgate. Unroll the cover towards the cab, removing any packaging materials. Roll the front edge of the cover slightly towards the tailgate and install the two provided mounting bolts into the keyed slots of the cover's front slats, aligning them with the holes in the slotted bracket on the cover rail. Secure with a rubber washer, large flat washer, and a lock knob. Do not fully tighten the knobs yet.

6. Adjust and Finalize Alignment

Ensure the cover fits correctly between the rails and rolls freely. With the cover closed, verify an approximate 1/8-inch gap between the edge of the cover rail and the rolling cover itself on both sides. Adjust the cover side-to-side as needed to achieve this gap and center the cover. Once aligned, fully tighten the four locking knobs underneath the front of the cover. Install the strap clamps as far forward as possible on both side rails and tighten to 10 ft-lbs using a 9/16-inch torque wrench. Do not overtighten.

Video: This video provides a detailed step-by-step guide for installing the BAK Revolver X4s tonneau cover on a truck bed.

Operating Instructions

Opening the Cover

To open the cover, first unlock and open your tailgate. Pull either of the release cables located on both sides of the rear of the cover to disengage the automatic latching system. Roll the cover forward towards the cab. Secure the rolled cover using the strap clamps before driving the vehicle. This provides full bed access while maintaining rear visibility.

BAK Revolver X4s Tonneau Cover rolled up against the truck cab, providing full bed access.

Image: The tonneau cover is shown fully rolled up and secured against the truck's cab, allowing complete access to the truck bed.

Closing the Cover

To close the cover, release the strap clamps and unroll the cover towards the tailgate. Press down firmly at the end of the cover to engage the latches and secure it in place. Locking your tailgate will further secure your bed's contents from weather and theft.

Man closing the BAK Revolver X4s Tonneau Cover by pressing down on the rear section.

Image: A person is shown pressing down on the rear of the tonneau cover to latch it into the closed position.

Video: This short video highlights the key features and benefits of the BAK Revolver X4s, including its ease of operation and secure design.

Maintenance

  • Cleaning: Regularly clean the vinyl surface with mild soap and water. Avoid harsh chemicals or abrasive cleaners that could damage the material.
  • UV Protection: Apply a UV protectant specifically designed for vinyl tonneau covers to prevent fading and cracking from sun exposure.
  • Seal Inspection: Periodically inspect all seals (bulkhead, side rails, and rear) for wear or damage. Replace any compromised seals to maintain water resistance.
  • Hardware Check: Ensure all clamps and mounting hardware remain tight. Re-tighten if necessary to maintain a secure fit.

Troubleshooting

  • Water Leaks: Check the bulkhead seal and side rail seals for proper adhesion and integrity. Ensure the cover is fully latched and the tailgate is closed and locked. Minor leaks can sometimes occur in extreme weather conditions.
  • Difficulty Rolling: Ensure the side rails are properly aligned and free of debris. Check that the mounting bolts and knobs are not overtightened, which could cause binding.
  • Wrinkled Side Seals: Exposure to sunlight over time will help smooth out any wrinkles in the side seals. A hair dryer or heat gun on a low setting can expedite this process.

Specifications

  • Brand: RealTruck
  • Model: Revolver X4s (80701)
  • Fitment: 2020 - 2026 Jeep Gladiator 5' Bed (60.3")
  • Exterior Finish: Matte Black Vinyl
  • Material: Industrial-grade Vinyl with Aluminum Slats
  • Lock Type: Tailgate (Patented Rotational Locking System)
  • Included Components: Tonneau cover, hardware kit, install guide
  • Manufacturing: Made in the USA with Global Materials
'Made in the USA with Global Materials' logo.

Image: Logo indicating the product is 'Made in the USA with Global Materials', highlighting its manufacturing origin and quality.

Warranty

The RealTruck BAK Revolver X4s Hard Rolling Truck Bed Tonneau Cover is backed by a 5-year manufacturer warranty. Please retain your proof of purchase for any warranty claims. For detailed terms and conditions, refer to the official warranty documentation provided with your product or contact customer support.

Support

For further assistance, technical support, or to inquire about replacement parts, please contact RealTruck customer support. You can find contact information on the RealTruck website or through your original retailer.

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