ASHAPOWER AP0004
ASHAPOWER® SURYA60 (HV) Solar MPPT Charge Controller SMU User Manual
Model: AP0004 | Brand: ASHAPOWER
Introduction
The ASHAPOWER SURYA-60 HV Vers.7.7 MPPT charge controller is a versatile device designed for solar power systems. It supports both 12V and 24V battery banks, automatically detecting and configuring itself to the connected battery system. Its high Open Circuit Voltage (Voc) range allows for flexible PV panel grouping. Utilizing Maximum Power Point Tracking (MPPT) technology, it optimizes power production from solar panels, ensuring efficient energy harvesting. The sleek design allows for visible mounting within homes or offices.

Front view of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller, showcasing its display and connection ports.
Setup and Installation
Proper installation is crucial for the optimal performance and longevity of your ASHAPOWER SURYA60 (HV) MPPT charge controller. Ensure all connections are secure and follow safety guidelines.
Key Features for Easy Installation:
- Auto-detection and self-setting: The device automatically detects and configures itself for 12V or 24V battery banks.
- High Voc Range: The high open circuit voltage range (Max.Voc 165V) simplifies PV panel grouping.
- Easy & Flexible Installation: Designed for straightforward setup.
Connection Diagrams:

Diagram illustrating a 1260W-12V off-grid solar power plant setup, showing connections between PV panels, ASHAPOWER charge controller, 12V battery bank, inverter, and load. Max PV Panel Applicable in Watts: 1400W, Max PV Voc Range: 120V.

Diagram illustrating an 1890W-24V off-grid solar power plant setup, showing connections between PV panels, ASHAPOWER charge controller, 24V battery bank, inverter, and load. Max PV Panel Applicable in Watts: 2600W, Max PV Voc Range: 165V.
Operating Instructions
The ASHAPOWER SURYA60 (HV) features a user-friendly interface with a multifunction status display and inbuilt settings keys.
Display and Indicators:
- Displays Input/Output Current, Output Power, and Watts.
- Status indicators for "ON SOLAR", "SOLAR PRESENCE", and "CHARGING ON".
Button Operations:

Image detailing the operation guidelines for the display buttons on the ASHAPOWER MPPT charge controller. It shows the purpose, action (button press), and function for various modes like INV MODE OFF, AUTO BYPASS OFF, INV MODE ON, AUTO BYPASS ON, and changing grid mode to solar forcefully.
| Purpose | Action | Display | Function |
|---|---|---|---|
| To turn off (disable) automatic solar to grid/grid to solar shifting function | PRESS & HOLD DOWN BUTTON (2 SECONDS) | INV MODE OFF AUTO BYPASS OFF | MPPT reconnects grid power to the connected inverter |
| To turn on (enable) automatic solar to grid/grid to solar shifting function | PRESS & HOLD UP BUTTON (2 SECONDS) | INV MODE ON AUTO BYPASS ON | MPPT disconnects grid power to inverter if the battery terminal voltage is above GRID-SOL voltage |
| To change grid mode to solar forcefully (Forced Shifting) | PRESS & HOLD ENTER BUTTON (3 SECONDS) | — | MPPT connects grid power to inverter when the battery voltage goes below SOL-GRID voltage |
Note: For detailed function settings download and refer to user manuals of concerned models & versions from the official ASHAPOWER website.
Charging Process:
- 4 Stage Smart Charging: The controller employs a 4-stage charging process for prolonged battery life:
- Bulk
- Absorption
- Float
- Equalization
- Programmable Initial Limited Ampere Battery Charging: Allows for controlled initial charging.
- Ultra-fast & efficient power point tracking (98.9%): Maximizes energy harvest from solar panels.
Additional Operational Features:
- Automatic Disconnection of PV panels at night: Prevents reverse current flow.
- Grid Power Control to the Connected Inverter (SMU - Solar Management Unit): Manages power flow efficiently.
- Forced Grid to Solar Shifting Facility: Allows manual override for power source.
- 16 Menu User Programmable Function Settings: Customize various parameters to suit your needs.
Maintenance
Regular maintenance ensures the longevity and efficient operation of your ASHAPOWER SURYA60 (HV) MPPT charge controller.
- Keep the device clean and free from dust and debris.
- Ensure proper ventilation around the unit to prevent overheating.
- Periodically check all electrical connections for tightness and signs of corrosion.
- Monitor the display for any error codes or unusual readings.
- Refer to the detailed user manual (available for download) for specific maintenance schedules and procedures.
Troubleshooting
This section provides general guidance for common issues. For complex problems, contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| No display/Power off | No battery connection, low battery voltage, or power supply issue. | Check battery connections and voltage. Ensure power supply is stable. |
| Battery not charging | PV panels not connected, low solar input, or incorrect settings. | Verify PV panel connections. Check solar input voltage. Review programmable settings. |
| Over voltage/Overload protection triggered | Excessive PV input voltage or connected load exceeds capacity. | Ensure PV Voc is within limits (Max.Voc 165V). Reduce connected load if applicable. |
| Inverter relay switching on/off repeatedly (as per review) | Internal fault or software issue. | Try resetting the device. If issue persists, contact ASHAPOWER customer support. |
The device includes built-in protections such as PV panel reverse polarity protection, automatic disconnection of PV panels at night, and over voltage/overload protection from PV panels.
Specifications
Detailed technical specifications for the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller.

Back view of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller, showing the model details and maximum charging capacity for 12V and 24V battery banks.
| Attribute | Detail |
|---|---|
| Model | AP0004 (SURYA60 HV) |
| Brand | ASHAPOWER |
| Compatible Battery Bank | 12V/24V (Auto-detection) |
| Maximum Charging Capacity | 60A |
| Max. Voc (Open Circuit Voltage) | 165V |
| Max. Watts (12V Battery Bank) | 1400W |
| Max. Watts (24V Battery Bank) | 2600W |
| Display Type | LCD or LED |
| Charging Port Type | DC |
| Microcontroller | dsPIC33EP family |
| Product Dimensions (LxWxH) | 32 x 19.1 x 11.1 cm |
| Item Weight | 4 kg 500 g |
| Material | Aluminium |
| Color | Blue |
| Country of Origin | India |
| Included Components | User manual, Clamp |

Image showing the dimensions of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller: 32 cm height, 19 cm width, and 11 cm depth.
Warranty and Support
ASHAPOWER stands behind the quality of its products.
Warranty Information:
The ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller comes with a 2-year warranty from the date of purchase. Please retain your purchase receipt for warranty claims.

Image highlighting the 2-year warranty and the availability of a dedicated support team for ASHAPOWER products.
Customer Support:
For any technical assistance, troubleshooting, or warranty claims, please contact ASHAPOWER customer support:
- Email: contact@ashapower.in
- Phone: +91-7594 82 1007
- Manufacturer: ASHAPOWER
For detailed user manuals and further information, please visit the official ASHAPOWER website:
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