ASHAPOWER AP0004

ASHAPOWER® SURYA60 (HV) Solar MPPT Charge Controller SMU User Manual

Model: AP0004 | Brand: ASHAPOWER

Introduction

The ASHAPOWER SURYA-60 HV Vers.7.7 MPPT charge controller is a versatile device designed for solar power systems. It supports both 12V and 24V battery banks, automatically detecting and configuring itself to the connected battery system. Its high Open Circuit Voltage (Voc) range allows for flexible PV panel grouping. Utilizing Maximum Power Point Tracking (MPPT) technology, it optimizes power production from solar panels, ensuring efficient energy harvesting. The sleek design allows for visible mounting within homes or offices.

ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller front view

Front view of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller, showcasing its display and connection ports.

Setup and Installation

Proper installation is crucial for the optimal performance and longevity of your ASHAPOWER SURYA60 (HV) MPPT charge controller. Ensure all connections are secure and follow safety guidelines.

Key Features for Easy Installation:

  • Auto-detection and self-setting: The device automatically detects and configures itself for 12V or 24V battery banks.
  • High Voc Range: The high open circuit voltage range (Max.Voc 165V) simplifies PV panel grouping.
  • Easy & Flexible Installation: Designed for straightforward setup.

Connection Diagrams:

1260W-12V Off Grid Solar Power Plant Diagram

Diagram illustrating a 1260W-12V off-grid solar power plant setup, showing connections between PV panels, ASHAPOWER charge controller, 12V battery bank, inverter, and load. Max PV Panel Applicable in Watts: 1400W, Max PV Voc Range: 120V.

1890W-24V Off Grid Solar Power Plant Diagram

Diagram illustrating an 1890W-24V off-grid solar power plant setup, showing connections between PV panels, ASHAPOWER charge controller, 24V battery bank, inverter, and load. Max PV Panel Applicable in Watts: 2600W, Max PV Voc Range: 165V.

Operating Instructions

The ASHAPOWER SURYA60 (HV) features a user-friendly interface with a multifunction status display and inbuilt settings keys.

Display and Indicators:

  • Displays Input/Output Current, Output Power, and Watts.
  • Status indicators for "ON SOLAR", "SOLAR PRESENCE", and "CHARGING ON".

Button Operations:

Operation Guidelines of Display Buttons

Image detailing the operation guidelines for the display buttons on the ASHAPOWER MPPT charge controller. It shows the purpose, action (button press), and function for various modes like INV MODE OFF, AUTO BYPASS OFF, INV MODE ON, AUTO BYPASS ON, and changing grid mode to solar forcefully.

Operation Guidelines of Display Buttons
PurposeActionDisplayFunction
To turn off (disable) automatic solar to grid/grid to solar shifting functionPRESS & HOLD DOWN BUTTON (2 SECONDS)INV MODE OFF
AUTO BYPASS OFF
MPPT reconnects grid power to the connected inverter
To turn on (enable) automatic solar to grid/grid to solar shifting functionPRESS & HOLD UP BUTTON (2 SECONDS)INV MODE ON
AUTO BYPASS ON
MPPT disconnects grid power to inverter if the battery terminal voltage is above GRID-SOL voltage
To change grid mode to solar forcefully (Forced Shifting)PRESS & HOLD ENTER BUTTON (3 SECONDS)MPPT connects grid power to inverter when the battery voltage goes below SOL-GRID voltage

Note: For detailed function settings download and refer to user manuals of concerned models & versions from the official ASHAPOWER website.

Charging Process:

  • 4 Stage Smart Charging: The controller employs a 4-stage charging process for prolonged battery life:
    1. Bulk
    2. Absorption
    3. Float
    4. Equalization
  • Programmable Initial Limited Ampere Battery Charging: Allows for controlled initial charging.
  • Ultra-fast & efficient power point tracking (98.9%): Maximizes energy harvest from solar panels.

Additional Operational Features:

  • Automatic Disconnection of PV panels at night: Prevents reverse current flow.
  • Grid Power Control to the Connected Inverter (SMU - Solar Management Unit): Manages power flow efficiently.
  • Forced Grid to Solar Shifting Facility: Allows manual override for power source.
  • 16 Menu User Programmable Function Settings: Customize various parameters to suit your needs.

Maintenance

Regular maintenance ensures the longevity and efficient operation of your ASHAPOWER SURYA60 (HV) MPPT charge controller.

  • Keep the device clean and free from dust and debris.
  • Ensure proper ventilation around the unit to prevent overheating.
  • Periodically check all electrical connections for tightness and signs of corrosion.
  • Monitor the display for any error codes or unusual readings.
  • Refer to the detailed user manual (available for download) for specific maintenance schedules and procedures.

Troubleshooting

This section provides general guidance for common issues. For complex problems, contact customer support.

Common Issues and Solutions
ProblemPossible CauseSolution
No display/Power offNo battery connection, low battery voltage, or power supply issue.Check battery connections and voltage. Ensure power supply is stable.
Battery not chargingPV panels not connected, low solar input, or incorrect settings.Verify PV panel connections. Check solar input voltage. Review programmable settings.
Over voltage/Overload protection triggeredExcessive PV input voltage or connected load exceeds capacity.Ensure PV Voc is within limits (Max.Voc 165V). Reduce connected load if applicable.
Inverter relay switching on/off repeatedly (as per review)Internal fault or software issue.Try resetting the device. If issue persists, contact ASHAPOWER customer support.

The device includes built-in protections such as PV panel reverse polarity protection, automatic disconnection of PV panels at night, and over voltage/overload protection from PV panels.

Specifications

Detailed technical specifications for the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller.

ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller back view with specifications

Back view of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller, showing the model details and maximum charging capacity for 12V and 24V battery banks.

Product Specifications
AttributeDetail
ModelAP0004 (SURYA60 HV)
BrandASHAPOWER
Compatible Battery Bank12V/24V (Auto-detection)
Maximum Charging Capacity60A
Max. Voc (Open Circuit Voltage)165V
Max. Watts (12V Battery Bank)1400W
Max. Watts (24V Battery Bank)2600W
Display TypeLCD or LED
Charging Port TypeDC
MicrocontrollerdsPIC33EP family
Product Dimensions (LxWxH)32 x 19.1 x 11.1 cm
Item Weight4 kg 500 g
MaterialAluminium
ColorBlue
Country of OriginIndia
Included ComponentsUser manual, Clamp
ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller with dimensions

Image showing the dimensions of the ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller: 32 cm height, 19 cm width, and 11 cm depth.

Warranty and Support

ASHAPOWER stands behind the quality of its products.

Warranty Information:

The ASHAPOWER SURYA60 (HV) Solar MPPT Charge Controller comes with a 2-year warranty from the date of purchase. Please retain your purchase receipt for warranty claims.

ASHAPOWER 2 Year Warranty and Dedicated Support Team

Image highlighting the 2-year warranty and the availability of a dedicated support team for ASHAPOWER products.

Customer Support:

For any technical assistance, troubleshooting, or warranty claims, please contact ASHAPOWER customer support:

For detailed user manuals and further information, please visit the official ASHAPOWER website:

www.ashapower.in

© 2024 ASHAPOWER. All rights reserved.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.

After a successful submission, we securely hash the supplied account or form email before sending it to Microsoft Advertising for conversion attribution. Privacy details.