VANGUARD Optimus Sport Bar 20in LED Kit Instruction Manual

1. Introduction and Overview

Thank you for choosing the VANGUARD Optimus Sport Bar 20in LED Kit. This product is designed to enhance the front-end aesthetics and protection of your vehicle while providing additional lighting capabilities. Constructed from durable Q235 extruded aluminum with a black powdercoat finish, this sport bar is built for longevity and resistance to the elements.

This kit is compatible with the following vehicle models:

• 2014-2021 Acura MDX
• 2019-2024 Honda Passport
• 2016-2022 Honda Pilot

Please read this manual thoroughly before installation and use to ensure proper fitment, safe operation, and to maximize the lifespan of your product.

2. Safety Information

Always prioritize safety during installation and use. Failure to follow these instructions could result in injury or damage to the product or vehicle.

• Professional Installation Recommended: While designed for DIY installation, professional installation is highly recommended for optimal results and safety.
• Wear Safety Gear: Always wear appropriate personal protective equipment, including safety glasses and gloves, during installation.
• Vehicle Specific Considerations: Trimming of the vehicle's undercarriage cover is required for most installations. Consult your vehicle's owner's manual for specific details regarding modifications.
• Secure Fasteners: Ensure all bolts, nuts, and fasteners are tightened to the manufacturer's specifications. Periodically check and re-tighten as necessary.
• Electrical Safety: If connecting the LED lights, ensure all electrical connections are properly insulated and protected from moisture. Disconnect the vehicle's battery before performing any electrical work.
• Weight Distribution: Do not use the sport bar as a step or for towing. It is designed for aesthetic and minor impact protection.

3. Package Contents

Verify that all components listed below are present and undamaged before beginning installation. If any parts are missing or damaged, contact VANGUARD customer support immediately.

• Optimus Sport Bar (main housing)
• 20-inch LED Light Kit (pre-installed or separate, depending on model variant)
• Mounting Brackets (vehicle-specific)
• All necessary Assembly and Mounting Hardware (bolts, nuts, washers, etc.)
• Installation Instructions (this manual)

Note: The LED light kit comes integrated within the sport bar housing.

4. Setup and Installation

This section provides general guidelines for installing your VANGUARD Optimus Sport Bar. Specific steps may vary slightly depending on your vehicle model. Refer to any supplemental vehicle-specific instructions if provided.

4.1. Pre-Installation Steps

1. Park the vehicle on a level surface and engage the parking brake.
2. Gather all tools required (e.g., wrenches, sockets, measuring tape, cutting tool for undercarriage cover).
3. Unpack all components and verify against the package contents list.
4. Identify the mounting points on your vehicle's frame or chassis.

4.2. Mounting the Sport Bar

1. Undercarriage Trimming: For most vehicle applications, it will be necessary to trim a portion of the vehicle's plastic undercarriage cover to allow for proper fitment of the mounting brackets and sport bar. Carefully measure and mark the area to be trimmed before cutting.
2. Attach Brackets: Secure the vehicle-specific mounting brackets to the designated frame points using the provided hardware. Do not fully tighten at this stage.
3. Position Sport Bar: Carefully lift the Optimus Sport Bar and align it with the attached mounting brackets.
4. Secure Sport Bar: Attach the sport bar to the mounting brackets using the remaining hardware. Ensure the bar is centered and level.
5. Final Tightening: Once the sport bar is properly aligned, progressively tighten all mounting hardware, starting from the vehicle frame outwards, until secure. Do not overtighten.

Figure 1: Front view of the VANGUARD Optimus Sport Bar installed on a Honda Pilot. Note the integrated design with the vehicle's front fascia.

4.3. Electrical Connection (for LED Kit)

The 20-inch LED light kit is integrated into the sport bar. Proper electrical wiring is crucial for its functionality and safety.

1. Disconnect Battery: Before any electrical work, disconnect the negative terminal of your vehicle's battery.
2. Route Wiring: Carefully route the wiring harness from the LED lights to the desired power source (e.g., auxiliary switch, existing fog light wiring). Ensure wiring is secured away from hot or moving parts.
3. Connect Power: Connect the positive wire of the LED kit to a fused 12V power source. Connect the negative (ground) wire to a suitable chassis ground point.
4. Test Functionality: Reconnect the vehicle battery and test the LED lights to ensure they function correctly.

Figure 2: Angled view of the VANGUARD Optimus Sport Bar on a Honda Pilot, highlighting its robust construction and fitment.

5. Operating Instructions

The VANGUARD Optimus Sport Bar itself is a passive protective and aesthetic accessory and requires no specific operation. Its primary function is to provide a robust front-end appearance and minor impact protection.

The integrated 20-inch LED light kit operates as an auxiliary lighting system. Its operation depends on how it was wired during installation:

• If wired to an independent switch, activate the switch to turn the LED lights on or off.
• If wired to existing vehicle lights (e.g., fog lights, high beams), the LED lights will activate concurrently with those vehicle functions.

Ensure the LED lights are used in accordance with local traffic laws and regulations.

6. Maintenance

Regular maintenance will help preserve the appearance and integrity of your VANGUARD Optimus Sport Bar.

• Cleaning: Clean the sport bar regularly with mild automotive soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the powdercoat finish. Rinse thoroughly and dry with a soft cloth.
• Fastener Check: Periodically inspect all mounting hardware for tightness. Vibrations from driving can cause fasteners to loosen over time. Re-tighten as necessary.
• Corrosion Inspection: Although the product features an electrophoretic black primer and black powder topcoat for rust resistance, inspect for any signs of chipping or damage to the coating, especially in areas exposed to road debris or harsh weather. Touch up any damaged areas promptly to prevent corrosion.
• LED Inspection: Check the LED lights for proper function and inspect the wiring for any signs of wear, fraying, or damage.

7. Troubleshooting

This section addresses common issues you might encounter with your Optimus Sport Bar and LED Kit.

8. Specifications

9. Warranty and Support

VANGUARD stands behind the quality of its products. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official VANGUARD website. Warranty coverage typically addresses manufacturing defects.

For technical assistance, missing parts, or warranty claims, please contact VANGUARD customer support directly. You can often find contact information on the manufacturer's website or through the seller from whom you purchased the product.

VANGUARD Official Store: Visit the VANGUARD Store on Amazon