RETRAXPRO XR Retractable Truck Bed Tonneau Cover Instruction Manual

1. Product Overview

The RetraxPRO XR Retractable Truck Bed Tonneau Cover (Model T-80378) is designed to provide secure and versatile cargo management for your truck bed. Constructed with industrial-strength aluminum slats, this cover offers durability and functionality. The matte powder-coated finish provides scratch resistance and UV protection. A key feature is the integrated Trax Rail System, which is compatible with most T-Slot accessories, allowing for expanded cargo capacity with various rack systems.

This cover is specifically designed for 2021 - 2025 Ford F-150 models, including Raptor and Lightning variants, with a 5' 7" bed (67.1").

2. Safety Information

WARNING:

• Always ensure the tonneau cover is properly latched and secured before driving.
• Do not exceed the maximum weight capacity of 500 pounds evenly distributed on the cover.
• Exercise caution when operating the cover to avoid pinching hands or fingers.
• Keep children and pets away from the truck bed area during cover operation.
• Regularly inspect the cover and mounting hardware for any signs of wear or damage. Replace components as needed.
• This product may expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

3. Package Contents

Before beginning installation, verify that all components are present and undamaged. Refer to the packing list included with your product for specific details.

• Tonneau Cover Assembly (including canister and rolling cover)
• Side Rails (Driver and Passenger side)
• Mounting Hardware (clamps, screws, washers, nuts)
• Drain Tubes
• Keys for lockable mechanism
• Installation Guide

4. Setup and Installation

Tools Required: Phillips head screwdriver, 9/16" wrench, 1/2" wrench, 6mm Allen wrench, pliers (optional).

4.1. Unpacking and Pre-Assembly

1. Carefully remove the tonneau cover assembly from its packaging. Do not remove any protective films until instructed.
2. Remove the white shipping tubes from both sides of the canister. Save one shipping bracket for later use as a spacer.
3. Attach the side rails to the canister. Ensure the cover is unlatched. Pull out 6-8 inches of the rolling cover from the canister. Guide the cover into the rail channel. Align the tabs on the rails with the slots on the canister. Secure with the two mounting screws per rail.
4. Slide the front cover into the top of the rails and attach it with the two front cover mounting screws.

4.2. Mounting the Cover Assembly to the Truck Bed

5. With assistance, carefully lift the assembled cover and place it onto the truck bed, positioning the front seal on the bulkhead. Ensure the seal lays forward and flat.
6. Use the saved shipping bracket as a spacer to adjust the distance between the rails and the tailgate. The ideal distance is approximately 1/8 inch.
7. Install the bed rail clamps. Place each clamp between the rail adjustment screws, ensuring the jaw seats firmly into the corner of the truck bed rail. The adjustable top jaw of the clamp must be tucked firmly to the top and inside corner of the sheet metal bed flange.
8. If the jaw does not make firm contact, remove the clamp and loosen the screws to adjust the jaw. Always ensure both sets of teeth are fully engaged.
9. Tighten the clamp using a 9/16" wrench. Do not overtighten. Repeat for all four clamps (two front, two rear).
10. Adjust the rail clamp standoff bolts. Finger-tighten the standoff bolt until it firmly contacts the wall of the truck bed. Then, tighten the jam nut while holding the jam nut in place. Do not overtighten.

4.3. Rail Alignment and Drain Tube Installation

11. Check if the rails are parallel by measuring the distance between the rails at three points: front, middle, and rear. The measurements should be within +/- 1/16 inch. If not parallel, loosen the clamps and adjust the white adjustment screws (6mm Allen wrench) until parallel. Turn counter-clockwise to narrow the distance, clockwise to widen.
12. Check the front cover and rolling cover for proper fit. If one side has more weather stripping exposed, loosen the clamps on that side, push the rail towards the cab, and re-tighten.
13. Remove all remaining protective film from the cover.
14. Install the drain tubes. Insert one end of each drain tube into the fitting at the bottom of the canister and rotate clockwise to secure. Route the opposite ends of the drain tubes to existing drain holes in the truck bed. Your truck bed may vary.

4.4. Final Checks

15. Check the cover's operation. Ensure it rolls smoothly without binding. If binding occurs, re-check rail alignment and adjustments.
16. Verify that the tailgate opens and closes properly without binding the cover.
17. Allow 24-48 hours for the cover to fully break in.

Image 1: The RetraxPRO XR Tonneau Cover installed on a truck.

Image 2: Close-up view of the RetraxPRO XR's low-profile design and durable aluminum slats.

Image 3: A hand demonstrating the smooth open-and-close operation of the RetraxPRO XR Tonneau Cover.

Image 4: The RetraxPRO XR Tonneau Cover partially open, illustrating its infinite flexibility for various cargo sizes.

Image 5: Visual representation of the RetraxPRO XR's durability in extreme temperatures, from -40°F to 180°F.

Image 6: Water splashing on the cover, highlighting its effective weather-tight seal against the elements.

Image 7: A graphic indicating the product is proudly assembled in North Dakota, USA.

4.5. Product Fitment Verification

It is crucial to verify your truck bed size to ensure proper fitment of the RetraxPRO XR Tonneau Cover. The cover is designed for a 5' 7" bed (67.1 inches) on 2021 - 2025 Ford F-150 models (including Raptor/Lightning).

Image 8: A diagram illustrating how to measure your Ford F-150 truck bed to confirm compatibility with the 5' 7" bed size.

5. Operating Instructions

5.1. Opening the Cover

1. Open the lock cover located on the side rail near the tailgate.
2. Press the button at the center of the latch to release the handle.
3. Gently pull the cover towards the cab. The sealed ball-bearing roller system allows it to glide effortlessly.
4. The cover can be locked in any position along the rails, providing flexibility for various cargo sizes.

5.2. Closing and Locking the Cover

5. Pull the cover towards the tailgate until it is fully extended.
6. Push firmly down on the end of the lock handle until it latches securely.
7. Insert the key into the lock cylinder and turn to lock or unlock the cover.
8. Close the lock cover to protect the mechanism from elements.

6. Maintenance

• Cleaning: Wash the tonneau cover regularly with mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the matte finish.
• Lubrication: Periodically apply a silicone-based lubricant to the rails to ensure smooth operation of the rolling cover.
• Inspection: Routinely check all mounting hardware, clamps, and seals for tightness and wear. Tighten any loose fasteners and replace worn seals as necessary to maintain weather resistance.
• Drain Tubes: Ensure drain tubes are clear of debris to prevent water accumulation in the canister.

7. Troubleshooting

8. Specifications

• Model Number: T-80378
• Material: Industrial-strength Aluminum
• Exterior Finish: Matte Powder-Coated
• Style: Manual Retractable
• Lock Type: Key, Tailgate
• Weight Capacity Maximum: 500 Pounds (evenly distributed)
• Compatibility: Trax Rail System for T-Slot accessories (Yakima, Thule, Rhino-Rack compatible)
• Vehicle Fitment: 2021 - 2025 Ford F-150 (incl. Raptor/Lightning) 5' 7" Bed (67.1")
• Item Weight: 90 Pounds

9. Warranty and Support

The RetraxPRO XR is backed by a Legendary Lifetime Guarantee. Retrax makes every effort to assure that its products meet high quality and durability standards and are free from defects in materials and workmanship.

For warranty claims, technical support, or replacement parts, please contact RealTruck customer service. Keep your proof of purchase for all warranty-related inquiries.