1. Introduction
This manual provides essential information for the installation, operation, and maintenance of your FORTINET FortiGate Rugged 60F Network Security Appliance. The FortiGate Rugged 60F is designed to deliver robust network security in harsh industrial environments, offering advanced threat protection and secure SD-WAN capabilities.
It features a fanless design and robust components, ensuring reliable operation in challenging conditions, including those with high electrical and radio frequency interference, and wide ambient temperature ranges. The device runs on FortiOS, providing specialized protections for industrial networks.
2. Safety Information
Please read and understand all safety instructions before installing or operating the device. Failure to comply with these instructions may result in injury, damage to the device, or voiding of the warranty.
- Electrical Safety: Ensure the device is connected to a grounded power source. Do not operate with damaged power cords.
- Environmental Conditions: Operate the device within specified temperature and humidity ranges. Avoid exposure to direct sunlight, excessive heat, moisture, or corrosive substances.
- Ventilation: Although fanless, ensure adequate airflow around the device to prevent overheating.
- Handling: Handle the device with care. Avoid dropping or subjecting it to severe impacts.
- Servicing: Refer all servicing to qualified personnel. Do not attempt to open or repair the device yourself.
3. Package Contents
Verify that all items are present in your package:
- FORTINET FortiGate Rugged 60F Appliance (Base Unit)
- Power Adapter
- Documentation (Quick Start Guide, Safety Information)
- Mounting Hardware (if applicable for industrial installations)
4. Physical Overview
The FortiGate Rugged 60F features a compact, robust design with various ports and indicators on its front panel for connectivity and status monitoring.

Image 4.1: Front panel of the FortiGate Rugged 60F. This image displays the console port, four LAN ports, two WAN ports, two SFP ports, a USB port, and LED indicators for BYPASS, STATUS, IHA, and POWER.
Front Panel Components:
- Console Port: RJ45 port for command-line interface (CLI) access.
- LAN Ports (1-4): Four Ethernet ports for connecting to internal networks.
- WAN Ports (WAN1, WAN2): Two Ethernet ports for connecting to external networks or the internet.
- SFP Ports (SFP1, SFP2): Two Small Form-Factor Pluggable ports for fiber or copper transceivers.
- USB Port: For connecting external devices or for firmware updates.
- LED Indicators:
- BYPASS: Indicates bypass mode status.
- STATUS: System status indicator.
- IHA: Indicates High Availability status.
- POWER: Power status indicator.
5. Setup
Follow these steps to set up your FortiGate Rugged 60F appliance.
5.1. Mounting
The FortiGate Rugged 60F is designed for industrial environments. Securely mount the device using appropriate hardware and methods suitable for your installation location. Ensure the mounting surface is stable and can support the device's weight.
5.2. Connecting Power
- Connect the power adapter to the device's power input.
- Plug the power adapter into a grounded electrical outlet.
- Verify that the POWER LED indicator illuminates.
5.3. Network Connections
- Connect your internet service provider's cable to one of the WAN ports.
- Connect your internal network devices (e.g., switches, computers) to the LAN ports.
- For initial configuration, you may connect a computer directly to the Console port using an RJ45-to-serial cable and a terminal emulator.
6. Operation
Once powered on and connected, the FortiGate Rugged 60F can be configured and managed through its FortiOS operating system.
6.1. Initial Access
Access the FortiGate device via a web browser or the command-line interface (CLI) through the console port. Refer to the FortiGate documentation for default IP addresses and login credentials.
6.2. FortiOS Configuration
FortiOS provides a comprehensive suite of security and networking features. Key configuration areas include:
- Network Settings: Configure interfaces, routing, and VLANs.
- Security Policies: Define rules for traffic flow and threat inspection.
- Firewall: Implement firewall rules to protect your network.
- VPN: Set up Virtual Private Networks for secure remote access or site-to-site connectivity.
- Threat Protection: Configure antivirus, intrusion prevention, and web filtering.
For detailed configuration instructions, consult the official Fortinet FortiOS documentation available on the Fortinet support website.
7. Maintenance
Regular maintenance ensures optimal performance and longevity of your FortiGate Rugged 60F.
- Firmware Updates: Regularly check for and apply the latest FortiOS firmware updates to ensure your device has the most current security features and bug fixes.
- Configuration Backups: Periodically back up your device configuration. This allows for quick restoration in case of an issue.
- Environmental Monitoring: Ensure the operating environment remains within specified temperature and humidity limits.
- Physical Inspection: Periodically inspect the device for any physical damage or loose connections.
- Cleaning: Keep the device free from dust and debris. Use a soft, dry cloth for cleaning. Do not use liquid cleaners.
8. Troubleshooting
This section provides solutions to common issues you might encounter.
8.1. LED Indicator Meanings
- POWER LED Off: No power. Check power cable connection and power outlet.
- STATUS LED Red: System error. Consult Fortinet documentation or support.
- Link/Activity LEDs Off: No network connection on that port. Check cable and connected device.
8.2. Common Issues
- Cannot Access Web Interface:
- Ensure your computer is on the same network segment as the FortiGate's management interface.
- Verify the correct IP address and port (e.g., HTTPS).
- Try accessing via the console port CLI.
- No Internet Connectivity:
- Check WAN port cable connection and ISP status.
- Verify WAN interface configuration and routing policies in FortiOS.
- Ensure DNS settings are correct.
- Slow Performance:
- Check CPU and memory utilization in FortiOS.
- Review security policies for potential bottlenecks.
- Ensure firmware is up to date.
For more advanced troubleshooting, refer to the Fortinet support website or contact technical support.
9. Specifications
Technical specifications for the FORTINET FortiGate Rugged 60F (FGR-60F) Network Security Appliance:
| Feature | Detail |
|---|---|
| Model Number | FGR-60F |
| Dimensions (H x W x L) | 1.68 x 8.50 x 6.50 inches (42.7 x 216 x 165 mm) |
| Weight | 3.85 lbs (1.75 kg) |
| IP Rating | IP20 |
| IPv4 Firewall Throughput (1518/512/64 byte UDP) | 6/6/5.95 Gbps |
| New Sessions/Second (TCP) | 19,000 |
| IPsec VPN Throughput (512 byte) | 3.5 Gbps |
| IPS Throughput | 950 Mbps |
| SSL-VPN Throughput | 400 Mbps |
| Operating System | FortiOS |
| Security Protocols | WPA2, WPA3 |
| Connectivity Technology | Ethernet |
| Special Feature | WPS |
| Manufacturer | Fortinet, Inc. |
| Date First Available | August 24, 2020 |
10. Warranty and Support
FORTINET provides various support services and security subscriptions to ensure the optimal performance and security of your FortiGate Rugged 60F.
10.1. FortiCare Support Services
FortiCare services offer technical support and hardware replacement options. Different tiers are available to meet various operational requirements.

Image 10.1: FortiCare Support Services. This image details the 8x5, 24x7, and 360 service options, explaining their coverage for technical support, hardware replacement, and proactive analytics.
- FortiCare 8x5 Service: Provides access to technical support via web portal, online chat, and telephone, including return and replace for hardware failures.
- FortiCare 24x7 Service: Offers round-the-clock access to mission-critical support, including advanced replacement service for hardware failures.
- FortiCare 360 Service: Combines Fortinet's cloud-based analytics with premium support for proactive threat detection and remediation.
10.2. Security Subscriptions
Fortinet's security subscriptions, powered by FortiGuard Labs, provide real-time threat intelligence and protection against evolving cyber threats.

Image 10.2: Security Subscriptions. This image highlights the benefits of Fortinet's security subscriptions, including up-to-the-minute threat intelligence, global insight, comprehensive analytics, high fidelity processes, prevention of exploitation, and top-rated effectiveness.

Image 10.3: FortiGuard Subscription Options. This image provides a detailed overview of various FortiGuard services such as Next Generation Application Control and IPS, Antivirus, Antispam, Vulnerability Scan, Botnet IP and Reputation, Database Security Control, Mobile Security Service, and Advanced Threat Protection (FortiSandbox Cloud).
These subscriptions include services such as:
- Up-to-the-minute threat intelligence
- Antivirus and Intrusion Prevention
- Web Filtering and Antispam
- Vulnerability Scan and Botnet IP Reputation
- Advanced Threat Protection (FortiSandbox Cloud)
For more information on FortiCare services and security subscriptions, please visit the official Fortinet website or contact your Fortinet reseller.





