Puig Windshield Naked New Generation Touring for Kawasaki Z900 (Model 3841F) Instruction Manual

1. Introduction

This manual provides essential information for the proper installation, operation, and maintenance of your Puig Naked New Generation Touring Windshield, Model 3841F. This windshield is specifically designed for the Kawasaki Z900 (2020-onwards) to enhance rider comfort by deflecting wind and improving aerodynamics. Please read these instructions thoroughly before proceeding with installation or use.

2. Safety Information

• Ensure all fasteners are securely tightened before riding. Loose components can lead to instability and potential hazards.
• Always wear appropriate safety gear, including eye protection, during installation.
• If you are unsure about any step of the installation process, consult a qualified motorcycle technician.
• Do not modify the windshield or mounting hardware. Modifications can compromise structural integrity and safety.
• Regularly inspect the windshield and mounting system for any signs of wear, damage, or loose connections.

3. Package Contents

Verify that all components are present before beginning installation:

• 1 x Puig Naked New Generation Touring Windshield (Dark Smoke)
• 1 x Set of Vehicle-Specific Mounting Hardware
• 1 x Installation Guide (this document)

4. Setup and Installation

The Puig Naked New Generation Touring Windshield is designed for a vehicle-specific fit on the Kawasaki Z900. Installation typically involves attaching the mounting hardware to existing points on the motorcycle's front end and then securing the windshield to this hardware.

1. Preparation: Park the motorcycle on a level surface and ensure it is stable. Turn off the engine and remove the ignition key.
2. Identify Mounting Points: Locate the designated mounting points on your Kawasaki Z900. These are typically around the headlight assembly or handlebar area. Refer to any diagrams included with your specific hardware kit for precise locations.
3. Attach Brackets: Secure the provided mounting brackets to the motorcycle using the supplied fasteners. Do not fully tighten at this stage.
4. Position Windshield: Carefully align the windshield with the attached brackets.
5. Secure Windshield: Attach the windshield to the brackets using the remaining fasteners. Ensure the windshield is centered and level.
6. Final Tightening: Once the windshield is correctly positioned, progressively tighten all fasteners. Do not overtighten, as this can damage the components.
7. Post-Installation Check: Gently shake the windshield to ensure it is firmly mounted and does not have excessive play. Check for any obstructions to steering or controls.

Figure 1: The Puig Naked New Generation Touring Windshield (Dark Smoke) installed on a Kawasaki Z900. The image shows the front view of the motorcycle with the windshield mounted above the headlight, demonstrating its integration with the bike's design and its dark smoke tint.

5. Operating Considerations

After installation, the windshield will alter the airflow around the rider. While designed to reduce wind pressure, individual experiences may vary based on rider height, helmet type, and riding speed. Some riders may notice changes in wind noise, which is a common characteristic of windshields and can be influenced by helmet aerodynamics.

6. Maintenance

• Cleaning: Clean the acrylic windshield using only mild soap and water with a soft cloth. Avoid abrasive cleaners, solvents, or harsh chemicals, as these can damage the acrylic surface. Do not wipe a dry or dirty windshield, as this can cause scratches.
• Inspection: Periodically check all mounting bolts and screws for tightness. Vibrations from riding can cause fasteners to loosen over time.
• Damage: If the windshield sustains significant damage (cracks, deep scratches), consider replacing it to maintain optimal visibility and structural integrity.

7. Troubleshooting

• Wind Noise: If excessive wind noise is experienced, ensure the windshield is correctly installed and all fasteners are tight. Experimenting with different helmet positions or types may also help.
• Fitment Issues: If the windshield does not seem to fit correctly or rubs against other components (e.g., OEM screen as mentioned in a review), double-check the installation steps and ensure the correct model-specific hardware is used. Minor adjustments to bracket positioning may be necessary. If issues persist, contact Puig support.
• Vibration: Ensure all mounting hardware is securely fastened. Loose connections are a primary cause of vibration.

8. Specifications

9. Warranty and Support

For warranty information or technical support regarding your Puig product, please refer to the official Puig website or contact your authorized Puig dealer. Keep your purchase receipt as proof of purchase.