Orion Motor Tech Disc Brake Pad and Caliper Service Tool Kit

Introduction

This manual provides detailed instructions for the safe and effective use of your Orion Motor Tech Disc Brake Pad and Caliper Service Tool Kit. This 24-piece kit is designed to assist in the maintenance and replacement of disc brake pads and calipers on a wide range of vehicles. Please read all instructions carefully before beginning any work.

Key Features:

• Complete 24-Piece Set: Includes all necessary components for comprehensive brake service.
• Easy Operation: Designed for straightforward use, simplifying brake pad replacement.
• Universal Compatibility: Adapters fit a broad spectrum of vehicle makes and models.
• Durable Construction: Made from blackened #45 carbon steel for long-lasting performance and corrosion resistance.
• Organized Storage: Comes with a heavy-duty blow-molded case for secure and convenient storage.

Package Contents

Your Orion Motor Tech 24-piece Disc Brake Pad and Caliper Service Tool Kit includes the following items, neatly organized within a durable carrying case:

• 2 x Retaining Plates
• 2 x Thrust Bolt Assemblies (Left and Right-Handed)
• 18 x Disc Adapters (various sizes for broad compatibility)
• 2 x Brake Hangers
• 1 x Heavy-Duty Blow-Molded Carry Case
• 1 x Pair of Gloves

Figure 1: The complete Orion Motor Tech 24-piece Disc Brake Pad and Caliper Service Tool Kit, securely stored in its red blow-molded case.

Figure 2: A comprehensive view of all 24 components of the brake tool kit, including the various disc adapters, thrust bolt assemblies, and brake hangers.

Setup and Operating Instructions

Follow these steps to properly set up and operate the disc brake caliper service tool kit for brake pad replacement:

1. Prepare the Tool: Attach one of the retaining plates to the threaded thrust bolt assembly. Ensure it is securely seated.
2. Select the Correct Adapter: Identify the appropriate disc adapter that matches the piston face of your vehicle's brake caliper. The kit includes 18 different adapters for various applications.
3. Attach the Adapter: Place the selected adapter onto the pegs of the retaining plate. The embedded magnets in the thrust bolt assembly will help hold the adapter in place.
4. Position the Tool: Carefully position the assembled tool onto the brake caliper piston. Ensure the adapter is flush against the piston face.
5. Compress the Piston: Rotate the T-handle of the thrust bolt assembly. Depending on your caliper type, you may need to turn clockwise or counter-clockwise to retract the piston back into the caliper. Continue turning until the piston is fully retracted, creating space for new brake pads.
6. Remove the Tool: Once the piston is retracted, carefully unwind the T-handle and remove the tool from the caliper.

Figure 3: Step-by-step visual guide for operating the brake caliper service tool.

Helpful Features:

• Magnetic Adapters: The thrust bolt assemblies feature embedded magnets to securely hold drive keys and adapters in place during use, preventing slippage.

Figure 4: The strong magnetic socket adapter feature, ensuring secure attachment of disc adapters.

• Bidirectional T-Handle: The tool includes both left and right thrust bolt assemblies, allowing for piston retraction in either clockwise or counter-clockwise directions, accommodating various caliper designs.

Figure 5: The bidirectional T-handle allows for smooth piston operation in both directions.

Compatibility

This disc brake caliper tool set is designed for universal compatibility, fitting most vehicles including hundreds of American, Japanese, and European models. The 18 included disc adapters cover a wide range of piston configurations. Refer to the table below for specific adapter fitment examples:

Figure 6: Detailed compatibility chart for the included disc adapters.

Maintenance

Proper maintenance ensures the longevity and reliable performance of your tool kit:

• Cleaning: After each use, wipe down all components with a clean cloth to remove any brake dust, grease, or debris. For stubborn grime, use a mild degreaser and ensure all parts are thoroughly dried.
• Lubrication: Periodically apply a light coat of machine oil to the threaded rods of the thrust bolt assemblies to ensure smooth operation and prevent corrosion.
• Storage: Always return all components to their designated slots in the blow-molded case. This protects the tools from damage and keeps them organized for future use. Store the case in a dry, clean environment.
• Inspection: Before each use, inspect all components for any signs of wear, damage, or corrosion. Do not use damaged tools; replace them as necessary.

Figure 7: The tool kit components are built from durable AISI 1045 steel with a protective powder coating for lasting service.

The included brake hangers are useful for suspending calipers during brake service, preventing strain on brake lines and hoses.

Figure 8: Brake caliper hangers for convenient and safe suspension of calipers during maintenance.

Troubleshooting

If you encounter issues while using the tool kit, consider the following common troubleshooting tips:

• Piston Not Retracting: Ensure you are using the correct adapter for your caliper. Some calipers require a specific rotation direction (clockwise or counter-clockwise); try turning in the opposite direction if the piston does not move. Verify that the caliper bleed screw is not seized and that there is no air in the brake system.
• Adapter Slipping: Confirm the adapter is correctly seated on the piston face and that the magnetic connection is secure. Ensure the retaining plate is properly attached to the thrust bolt.
• Tool Feels Stiff: The threaded rods may require lubrication. Apply a small amount of machine oil to the threads. Ensure no debris is obstructing the movement of the T-handle.
• Damage to Components: If any part of the tool kit appears damaged or worn, discontinue use immediately and replace the affected component. Using damaged tools can lead to injury or further damage to your vehicle.

For persistent issues or complex brake system problems, it is recommended to consult a qualified automotive technician.

Specifications

• Manufacturer: Orion Motor Tech
• Brand: Orion Motor Tech
• Item Weight: 6 pounds
• Package Dimensions: 12.87 x 8.74 x 2.44 inches
• Item Model Number: SUVELAM
• Manufacturer Part Number: FBA-CWBRD22BK
• Material: Blackened #45 Carbon Steel
• Kit Pieces: 24 (including 18 disc adapters, 2 thrust bolt assemblies, 2 retaining plates, 2 brake hangers, and case)
• First Available Date: August 17, 2020

Warranty and Support

Orion Motor Tech products are designed for quality and durability. For specific warranty information, including coverage details and duration, please refer to the warranty card included with your product or visit the official Orion Motor Tech website. For technical support, replacement parts, or any inquiries regarding your Disc Brake Pad and Caliper Service Tool Kit, please contact Orion Motor Tech customer service directly through their official channels.

Contact Information: Please refer to the packaging or the official Orion Motor Tech website for the most current customer support contact details.