AmeriLite 02-AZ-DC15-PBC-P
AmeriLite Square Projector Dual LED Signal DRL Light Tube Headlight Pair User Manual
Model: 02-AZ-DC15-PBC-P
1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your AmeriLite Square Projector Dual LED Signal DRL Light Tube Headlight Pair. These headlights are designed as a direct OEM replacement, enhancing the aesthetic and functionality of your vehicle's lighting system. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Image: The AmeriLite Square Projector Dual LED Signal DRL Light Tube Headlight Pair, showing both the driver and passenger side units.
2. Compatibility
This headlight pair is specifically designed for the following vehicle models:
- 2015-2022 Dodge Charger
Important Note: These headlights are compatible with Halogen Headlamp Type ONLY. They are NOT compatible with factory Xenon HID models.

Image: A Dodge Charger equipped with the AmeriLite headlights, illustrating the product's appearance when installed on the vehicle.
3. Features
The AmeriLite Headlight Pair offers a range of advanced features for superior performance and durability:
- DOT & SAE Compliant: Meets or exceeds all regulatory standards in the U.S. & Canada for safety and quality.
- Direct OEM Replacement: Designed for easy installation with no modification needed.
- Dual LED Signal DRL Light Tube: Integrated Daytime Running Lights (DRL) and turn signals for enhanced visibility and modern styling.
- Square Projector Beam: Provides a focused and powerful light output for improved night vision.
- High Intensity LEDs: Ensures bright and efficient illumination.
- Black Housing: Offers a sleek, aggressive look that complements the vehicle's design.
- Crystal Clear Lens: Made from durable polycarbonate for maximum light transmission and resistance to yellowing.
- Waterproof Design: Engineered to withstand various weather conditions, ensuring long-lasting performance.

Image: A detailed diagram highlighting key features of the headlight, including the LED DRL, running light, square projector beam, and LED turn signal.
4. Package Contents
Your AmeriLite Headlight Pair package includes the following items:
- 1 x Driver Side Headlight Assembly
- 1 x Passenger Side Headlight Assembly
- 2 x High/Low Beam 9005 Bulbs (pre-installed or included for installation)

Image: An exploded view diagram showing the main components of the headlight assembly and the included 9005 high/low beam bulb.
5. Setup and Installation
Installation of the AmeriLite Headlight Pair is designed to be a direct OEM replacement. While no modification is typically needed, professional installation is recommended for optimal results and to ensure proper wiring and alignment.
5.1 Pre-Installation Checklist
- Ensure the vehicle's engine is off and the battery is disconnected.
- Gather necessary tools (e.g., wrenches, screwdrivers, trim removal tools).
- Inspect both new headlight assemblies for any shipping damage.
5.2 Installation Steps
- Access Old Headlights: Depending on your vehicle model, this may involve removing the front bumper or fender liners. Refer to your vehicle's service manual for specific instructions on accessing the headlight mounting points.
- Disconnect Wiring: Carefully disconnect the main electrical connector and any other bulb connectors from the rear of the existing headlight assembly.
- Remove Old Headlights: Unbolt and remove the old headlight assemblies from the vehicle.
- Install New Headlights: Position the new AmeriLite headlight assembly into the opening. Ensure all mounting tabs align correctly.
- Connect Wiring: Connect the main electrical connector to the new headlight. Ensure a secure and proper connection. If the 9005 bulb is not pre-installed, install it now and connect its wiring.
- Secure Headlights: Bolt the new headlight assembly securely into place.
- Repeat for Other Side: Follow the same steps for the other headlight assembly.
- Reconnect Battery: Once both headlights are installed and secured, reconnect the vehicle's battery.
- Test Functionality: Turn on the vehicle and test all lighting functions: low beam, high beam, DRL, and turn signals.
- Adjust Beam (if necessary): Use the beam adjuster screw on the back of the headlight to fine-tune the light beam height and alignment. This is crucial for proper visibility and to avoid blinding oncoming traffic.

Image: The rear view of the headlight assembly, indicating the locations for the high/low beam bulb, beam adjuster, and main electrical connector.

Image: A close-up view of the main electrical connector, showing the pin configuration for proper wiring.
6. Operation
The AmeriLite Headlight Pair integrates multiple lighting functions for various driving conditions:
- Daytime Running Lights (DRL): These lights illuminate automatically when the vehicle is on, enhancing daytime visibility.
- Low Beam: Provides standard illumination for night driving.
- High Beam: Offers maximum illumination for clear, unobstructed roads. Activate using your vehicle's standard high beam switch.
- Turn Signal: The integrated LED turn signal activates when you engage your vehicle's turn signal lever, providing clear indication of your intended direction.

Image: The headlight with only the Daytime Running Light (DRL) illuminated, showcasing its bright white light tube.

Image: The headlight with both the Daytime Running Light (DRL) and the amber LED Turn Signal illuminated, demonstrating the integrated signal function.
7. Maintenance
Proper maintenance will ensure the longevity and optimal performance of your AmeriLite headlights:
- Cleaning: Clean the headlight lenses regularly with a soft cloth and mild soap and water. Avoid abrasive cleaners or harsh chemicals that could damage the polycarbonate lens.
- Inspection: Periodically inspect the headlight assemblies for any signs of damage, loose connections, or moisture intrusion. Although designed to be waterproof, extreme conditions or improper installation can sometimes lead to issues.
- Bulb Replacement: If the high/low beam bulb (9005) needs replacement, ensure the vehicle is off and cool before attempting to replace it. Refer to your vehicle's service manual for specific access procedures.
8. Troubleshooting
If you encounter issues with your AmeriLite headlights, consider the following troubleshooting steps:
- Lights Not Functioning:
- Check all electrical connections at the back of the headlight and ensure they are securely plugged in.
- Verify that the vehicle's fuses related to the headlights are intact and not blown.
- Ensure the 9005 high/low beam bulb is properly seated and not burnt out.
- Flickering Lights:
- This can sometimes indicate a loose connection or an issue with the vehicle's electrical system. Recheck all connections.
- Ensure the vehicle's battery voltage is stable.
- Moisture Inside Headlight:
- Small amounts of condensation can occur due to temperature changes and usually dissipate.
- If significant moisture or water accumulation is present, check for proper sealing and ensure the vent caps (if applicable) are not blocked. Re-installation might be necessary to ensure a proper seal.
If troubleshooting steps do not resolve the issue, it is recommended to consult a qualified automotive technician or contact AmeriLite customer support.
9. Specifications
| Attribute | Detail |
|---|---|
| Brand | AmeriLite |
| Model | Charger (02-AZ-DC15-PBC-P) |
| Compatible Years | 2015-2022 Dodge Charger (Halogen Headlamp Type ONLY) |
| Color | Amber (Signal), Clear (DRL/Projector) |
| Specific Uses For Product | Head Lights |
| Vehicle Service Type | Car |
| Special Feature | Waterproof |
| Auto Part Position | Front |
| Lens Material | Polycarbonate |
| Manufacturer | AmeriLite |
| Item Weight | 32.4 pounds (pair) |
| Package Dimensions | 27.48 x 26.41 x 13.92 inches |
| Country of Origin | Taiwan |
| Safety Rating | DOT Compliant |
| OEM Part Number Equivalents | 68214396AB, 68214397AB, 68214396AD, 68214397AD, 68294430AF, 68294431AF |
| ABPA Partslink Number Equivalents | CH2503270, CH2502270 |
10. Warranty and Support
AmeriLite stands behind the quality of its products:
- Money Back Guarantee: Enjoy a 30-Days Money Back Guarantee from the date of purchase.
- Limited Warranty: The product is covered by a 90 Days Limited Warranty against manufacturing defects.
For warranty claims, technical assistance, or any other inquiries, please contact AmeriLite customer support through their official website or the retailer where the product was purchased. Please have your purchase receipt and product model number ready when contacting support.
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