1. Introduction
This manual provides essential information for the safe assembly, operation, and maintenance of your X-PRO Titan DLX 250cc Dirt Bike. Please read this manual thoroughly before operating the vehicle. Proper understanding and adherence to these instructions will ensure optimal performance and longevity of your dirt bike.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
2. Product Features
- Good Quality Zongshen Brand Engine: Equipped with a 223cc Zongshen engine and 5-Speed Manual Transmission, offering reliability, power, and a long lifespan.
- Strong Steel Frame and Precision Welding: High-strength steel with high precision welding ensures a lighter, stronger frame with extended service life.
- UV-resistant Paint and High-strength Plastic: Durable plastic parts with good strength, elasticity, and toughness. The body paint is UV-resistant to prevent fading.
- Upgraded with Full Set of Lights: This DLX version includes a Headlight, Tail Light, and Turn Signal Indicators, along with an Odometer and Rear View Mirrors.
3. Specifications
| Attribute | Value |
|---|---|
| Bike Type | Dirt Bike |
| Age Range | Adult |
| Brand | X-PRO |
| Number of Speeds | 5 |
| Color | Blue |
| Wheel Size | 21 Inches (Front), 18 Inches (Rear) |
| Frame Material | Alloy Steel |
| Suspension Type | Rear, Front |
| Special Feature | Odometer |
| Item Weight | 242 Pounds |
| Model Name | Titan DLX 250 |
| Power Source | Engine |
| Seat Material Type | Vinyl |
| Maximum Weight Recommendation | 176 Pounds |
| Assembly Required | No (Partial Assembly Required) |
4. What's in the Box
Your X-PRO Titan DLX 250cc Dirt Bike package includes:
- X-PRO Titan DLX 250cc Dirt Bike (partially assembled)
- Tool Kit
5. Assembly Instructions
For a visual guide, please refer to the official assembly video below. Detailed steps are also provided.
Video: X-PRO Titan DLX Assembly Video. This video demonstrates the unboxing and assembly process for the dirt bike.
Step-by-Step Assembly:
- Unboxing and Crate Disassembly: Carefully remove the outer cardboard box. The bike is secured within a metal frame. Use appropriate tools to remove the zip ties and bolts securing the bike and its components to the frame. Remove the front wheel and accessory box from the crate.
- Handlebar Installation: Unwrap the handlebars from their protective packaging. Position the handlebars into the clamps on the triple tree. Ensure proper alignment and tighten the bolts securely using an appropriate wrench or power tool.
- Front Fender Attachment: Align the front fender with the mounting points on the front forks. Secure it in place using the provided screws and a screwdriver or power drill.
- Front Brake Caliper and Wheel Installation: Attach the front brake caliper to the designated mounting points on the front fork. Insert the front axle through the wheel hub and the fork legs. Secure the axle with the retaining nuts, ensuring the brake rotor aligns correctly within the caliper. Tighten all fasteners.
- Kickstand Assembly: Attach the kickstand to its mounting bracket on the bike frame. Ensure the spring mechanism is correctly installed for proper retraction and deployment. Tighten the bolts securely.
- Rear Suspension Linkage: If the rear suspension linkage is not pre-assembled, attach it according to the diagram, ensuring all bolts are tightened to specification.
- Battery Connection: Locate the battery compartment, typically under the seat. Connect the positive (red) and negative (black) terminals to the battery posts. Ensure connections are tight and secure.
- Side Panel Installation: Align the side panels with their respective mounting points on the bike frame. Secure them using the provided screws or clips.
- Front Headlight Assembly and Wiring: Attach the headlight assembly to the front of the bike. Connect the electrical wires for the headlight and turn signals to their corresponding connectors. Ensure all connections are firm.
- Final Checks: Double-check all bolts and fasteners for tightness. Verify that all cables (throttle, clutch, brakes) are routed correctly and operate smoothly. Ensure tires are inflated to the recommended pressure.
6. Operating Instructions
Before starting your dirt bike, ensure you are wearing appropriate safety gear, including a helmet, gloves, and protective clothing.
- Fueling: Fill the fuel tank with unleaded gasoline. Refer to the fuel tank cap for specific fuel requirements.
- Starting the Engine: Turn the ignition key to the 'ON' position. If the engine is cold, engage the choke. Pull the clutch lever in and press the electric start button or use the kick starter. Once the engine starts, gradually disengage the choke as it warms up.
- Gear Shifting: The bike features a 5-speed manual transmission. Shift gears using the foot shifter and clutch lever. Practice shifting in a safe, open area before riding.
- Braking: Use both the front (right hand lever) and rear (right foot pedal) brakes for effective stopping. Apply pressure smoothly and progressively.
7. Maintenance
Regular maintenance is crucial for the performance and safety of your dirt bike.
- Oil Changes: Check engine oil level regularly and change the oil according to the schedule in your separate engine manual.
- Chain Lubrication: Keep the drive chain clean and properly lubricated to ensure smooth operation and prevent premature wear.
- Tire Pressure: Check tire pressure before each ride. Maintain recommended PSI for optimal handling and tire longevity.
- Brake System: Regularly inspect brake fluid levels, brake pads, and brake lines for wear or damage. Bleed brakes if necessary to remove air.
- Fastener Checks: Periodically inspect all nuts and bolts for tightness, especially after initial rides.
8. Troubleshooting
This section addresses common issues you might encounter.
- Engine Not Starting: Check fuel level, ensure ignition is on, verify battery connections, and check spark plug.
- Poor Performance: Inspect air filter for cleanliness, check carburetor settings, and ensure proper chain tension.
- Brake Issues: Check brake fluid, inspect pads for wear, and ensure no air is in the brake lines.
9. Warranty and Support
X-PROUSA is committed to providing quality products and customer support. For any issues, parts, or service, please contact XPROUSA directly. They maintain a stock of parts for most vehicles they sell and offer professional technical support.
Additional protection plans may be available for purchase. Please refer to your purchase documentation for details on extended warranties or service agreements.
