Zipper ZI-GRM1650 Poultry Plucking Machine User Manual

1. Introduction

Thank you for choosing the Zipper ZI-GRM1650 Poultry Plucking Machine. This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your new machine. Please read this manual thoroughly before initial use to ensure proper handling and to maximize the lifespan of the product.

The ZI-GRM1650 is designed for efficient and quick feather removal from poultry, suitable for chickens and geese. Its robust construction and user-friendly features make it an ideal tool for poultry processing.

2. Safety Instructions

Always adhere to the following safety guidelines to prevent injury and damage to the machine.

• Electrical Safety: Ensure the machine is connected to a grounded power outlet with the correct voltage (1300 Watt motor). Do not operate with wet hands or in wet conditions. Disconnect power before cleaning or maintenance.
• Personal Protective Equipment (PPE): Wear appropriate safety glasses and gloves during operation to protect against splashing water and debris.
• Machine Placement: Place the machine on a stable, level surface. Ensure adequate space around the machine for operation and maintenance.
• Children and Bystanders: Keep children and unauthorized persons away from the operating machine.
• Moving Parts: Keep hands, hair, and loose clothing away from the rotating drum and plucking fingers during operation.
• Water Connection: Ensure the water supply connection is secure to prevent leaks.
• Intended Use: Use the machine only for its intended purpose of plucking poultry. Do not use it for other materials or purposes.
• Maintenance: Only perform maintenance as described in this manual. For complex repairs, contact qualified service personnel.

3. Setup and Assembly

The Zipper ZI-GRM1650 is designed for ease of use and transport. Follow these steps for initial setup.

1. Unpacking: Carefully remove all components from the packaging. Check for any shipping damage.
2. Positioning: Place the machine on a firm, level surface. The integrated solid rubber wheels with ball bearings facilitate easy transport and positioning.
3. Water Connection: Connect a standard garden hose to the built-in irrigation ring's inlet valve. Ensure the connection is tight to prevent leaks. The irrigation ring helps keep both hands free during operation.
4. Electrical Connection: Plug the machine into a suitable grounded electrical outlet. Verify that the power supply matches the machine's requirements (1300 Watt).
5. Initial Inspection: Before first use, visually inspect all components, especially the 158 replaceable rubber fingers, to ensure they are securely in place and undamaged.

Figure 3.1: Overview of the Zipper ZI-GRM1650 Poultry Plucking Machine, showing its overall structure and wheels for transport.

Figure 3.2: Detail of the water inlet connection point for the built-in irrigation ring.

4. Operating Instructions

Follow these steps for efficient poultry plucking.

1. Preparation of Poultry: Ensure the poultry is properly scalded before plucking. This loosens the feathers for optimal removal.
2. Start the Machine: Turn on the machine using the power switch. The drum will begin to rotate.
3. Activate Water Supply: Open the water supply to the built-in irrigation ring. The continuous water flow helps to rinse away feathers and dirt during the plucking process.
4. Insert Poultry: Carefully lower the scalded poultry into the rotating drum. The 158 replaceable rubber fingers will efficiently pluck the feathers and remove dirt from the skin.
5. Monitor Process: The plucking process is typically very fast, often within seconds. Monitor the poultry to ensure all feathers are removed.
6. Remove Poultry: Once plucked, carefully remove the poultry from the drum.
7. Shut Down: Turn off the water supply, then turn off the machine.

Figure 4.1: Internal view of the plucking drum, highlighting the numerous rubber fingers designed for efficient feather removal.

5. Maintenance and Cleaning

Regular cleaning and maintenance ensure the longevity and hygienic operation of your plucking machine.

• Daily Cleaning: After each use, disconnect the power supply and water. The quick-change tub allows for simple and fast cleaning. Rinse the stainless food-grade tub thoroughly with water to remove all feathers and debris. The stainless material inhibits bacterial growth and is easy to clean.
• Rubber Fingers: Periodically inspect the rubber fingers for wear or damage. Replace any worn or missing fingers to maintain plucking efficiency.
• Motor: The motor is designed to be maintenance-free. Keep the motor housing clean and free from debris. Do not attempt to lubricate or open the motor.
• Storage: Store the machine in a dry, clean place, protected from extreme temperatures and direct sunlight.

Figure 5.1: Detail showing arrows on the machine body, potentially indicating points for adjustment or disassembly for cleaning.

6. Troubleshooting

This section addresses common issues you might encounter.

7. Specifications

Key technical specifications for the Zipper ZI-GRM1650 Poultry Plucking Machine.

• Model: ZI-GRM1650
• Brand: Zipper
• Material: Metal
• Color: Metal
• Power: 1300 Watt
• Product Dimensions: 78 x 72.6 x 94 cm (L x W x H)
• Item Weight: 42 Kilograms
• Drum Opening Diameter: 500 mm (Suitable for chickens and geese)
• Drum Dimensions (Height/Diameter/Opening Diameter): 480 / 650 / 500 mm
• Number of Rubber Fingers: 158 (replaceable)
• Special Features: Efficient feather removal within seconds, built-in irrigation ring, quick-change tub, maintenance-free motor, solid rubber wheels with ball bearings for easy transport.

8. Warranty and Support

For warranty information, technical support, or spare parts, please contact your authorized Zipper dealer or the manufacturer's customer service.

Please have your model number (ZI-GRM1650) and purchase date ready when contacting support.