Thule Evo Flush Rail Kit (Model 186064) Instruction Manual

Introduction

This manual provides essential instructions for the proper installation, use, and maintenance of your Thule Evo Flush Rail Kit, model 186064. This kit is specifically designed to provide a secure and integrated mounting solution for Thule roof rack systems on vehicles equipped with flush rails, such as the Hyundai I30 SW (2018 and newer models).

The Thule Evo Flush Rail Kit ensures a precise fit for your specific car model, contributing to maximum safety and ease of use. Please read these instructions carefully before proceeding with installation or use to ensure optimal performance and safety.

Setup and Installation

The Thule Evo Flush Rail Kit is engineered for straightforward installation. Each kit contains the necessary components for one vehicle. For detailed, vehicle-specific instructions, always refer to the assembly instructions included in your product packaging and consult the official Thule online buyers' guide to confirm the correct fitting kit for your vehicle, bar, and footpack combination.

Figure 1: Overview of the Thule Evo Flush Rail Kit components. This image displays the primary black plastic base and the metal clamping mechanism designed to secure the roof rack foot to the vehicle's flush rails.

General Installation Steps (Refer to included instructions for specifics):

1. Vehicle Preparation: Ensure the vehicle's flush rails are clean and free from debris.
2. Component Identification: Identify all parts of the kit as per the assembly instructions.
3. Positioning: Carefully position the kit components onto the vehicle's flush rails according to the measurements and diagrams provided in the specific assembly guide.
4. Securing: Attach and tighten the components using the provided tools, ensuring all fasteners are securely fastened to the recommended torque specifications.
5. Final Check: Before use, perform a thorough check to ensure all parts are correctly installed and securely fastened.

The design of the kit ensures a "fool-proof" system, minimizing errors during installation when following the specific instructions.

Figure 2: Detailed view of the Thule Evo Flush Rail Kit. This image highlights the underside and various mounting points, illustrating how the kit interfaces with the vehicle's flush rails and the roof rack foot.

Operating (Usage)

Once correctly installed, the Thule Evo Flush Rail Kit serves as the foundational mounting point for your Thule Evo roof rack system. This kit is not a standalone cargo carrier but an essential component that connects the roof rack feet to your vehicle's integrated flush rails.

• Load Capacity: Always adhere to the maximum load capacity specified by both your vehicle manufacturer and Thule for the entire roof rack system. Overloading can compromise safety and damage your vehicle.
• Secure Attachment: Ensure that any cargo or accessories mounted on the roof rack are securely fastened to prevent movement during transit.
• Driving Considerations: Be aware of increased vehicle height and potential changes in driving dynamics (e.g., wind resistance, cornering stability) when carrying loads on the roof.
• Regular Checks: Periodically check the tightness of all mounting bolts and connections, especially after initial installation and before long journeys.

Maintenance

Proper maintenance will extend the lifespan of your Thule Evo Flush Rail Kit and ensure continued safe operation.

• Cleaning: Clean the kit components regularly with mild soap and water. The primary material, Acrylonitrile Butadiene Styrene (ABS), is durable but can be affected by harsh chemicals. Avoid abrasive cleaners.
• Inspection: Periodically inspect all parts for signs of wear, damage, or corrosion. Pay close attention to the metal clamping mechanisms and plastic bases.
• Fastener Checks: Regularly check the tightness of all bolts and fasteners. Vibrations during driving can cause them to loosen over time.
• Storage: If removing the kit for extended periods, store it in a clean, dry place away from direct sunlight and extreme temperatures.

Troubleshooting

This section addresses common issues you might encounter with your Thule Evo Flush Rail Kit.

• Issue: Kit does not fit the vehicle.

  Solution: Double-check the Thule online buyers' guide and your vehicle's specifications to ensure you have the correct kit model (186064) for your specific Hyundai I30 SW (2018-) model. Ensure the vehicle has integrated flush rails.

• Issue: Loose or rattling components after installation.

  Solution: Re-check all fasteners and mounting points. Ensure they are tightened to the recommended torque specifications as per the assembly instructions. Vibrations can cause loosening; regular checks are important.
• Issue: Excessive wind noise.

  Solution: While some wind noise is normal with roof rack systems, excessive noise might indicate improper installation or incorrect positioning of components. Verify that all parts are installed flush and securely, and that no gaps are present where air could create turbulence. Ensure the roof bars (if already installed) are correctly positioned.

• Issue: Damage to vehicle paintwork.

  Solution: Ensure all contact points between the kit and the vehicle are clean before installation. Follow the assembly instructions precisely to avoid overtightening or incorrect placement that could cause abrasion. Protective films or pads, if supplied, must be used.

If you encounter issues not covered here, please refer to the comprehensive assembly instructions or contact Thule customer support.

Specifications

Warranty and Support

All Thule products, including the Evo Flush Rail Kit, come with a 5-year warranty. This warranty covers defects in materials and workmanship under normal use.

For warranty claims, technical support, or further assistance, please refer to the contact information provided in your product packaging or visit the official Thule website. Ensure you have your product model number (186064) and proof of purchase available when contacting support.