1. Introduction
This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your Festool TS 55 FEQ-F-Plus-FS Plunge-Cut Track Saw. Please read this manual thoroughly before initial use and keep it for future reference.
The Festool TS 55 FEQ-F-Plus-FS is designed for precise cutting applications, offering high power and durability. Key features include:
- Concentrated torque for fast work progress and extended saw blade life.
- Virtually splinter-free cuts on both sides due to the attachable splinter guard.
- Consistent cutting edge from 90° to 47° even when beveling.
- Integrated riving knife for enhanced safety and precise positioning in existing cuts.
- Compatibility with a variety of accessories for a comprehensive sawing system.
2. Safety Information
WARNING: Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.
General Power Tool Safety Warnings:
- Work Area Safety: Keep work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Avoid body contact with earthed or grounded surfaces.
- Personal Safety: Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. Always wear eye protection. Use dust masks, non-skid safety shoes, hard hats, or hearing protection for appropriate conditions.
- Power Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
- Service: Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Specific Track Saw Safety:
- Always use the guide rail for stable and accurate cuts.
- Ensure the workpiece is securely clamped before cutting.
- Keep hands away from the cutting area and the saw blade.
- Check the saw blade for damage or dullness before each use. Replace if necessary.
- Ensure the splinter guard is properly installed for clean cuts and reduced splintering.
3. Package Contents
Your Festool TS 55 FEQ-F-Plus-FS Plunge-Cut Track Saw package includes the following items:
- Festool TS 55 Plunge-Cut Track Saw
- Saw Blade
- Power Cord
- Systainer (storage case)
- 55-inch (1400mm) Guide Rail
Image 1: Contents of the Festool TS 55 FEQ-F-Plus-FS package, including the saw, guide rail, power cord, saw blade, and Systainer storage case.
4. Setup
4.1. Installing the Saw Blade
- Ensure the saw is unplugged from the power source.
- Locate the spindle lock button and press it to secure the saw blade.
- Use the provided hex key to loosen the blade retaining screw.
- Remove the old blade (if applicable) and clean the blade flanges.
- Place the new blade onto the spindle, ensuring the teeth are oriented correctly for cutting (usually indicated by an arrow on the blade and saw).
- Tighten the blade retaining screw firmly while holding the spindle lock.
4.2. Attaching the Guide Rail
- Place the guide rail on your workpiece. Ensure it is stable and properly aligned with your desired cut line.
- Position the track saw onto the guide rail. The saw base is designed to fit snugly into the rail's groove.
- For initial use, make a shallow scoring cut along the edge of the splinter guard to trim it to the exact cutting line of your saw blade. This ensures precise, splinter-free cuts.
Image 2: The Festool TS 55 Plunge-Cut Track Saw mounted on its guide rail, ready for operation.
4.3. Dust Extraction Connection
For optimal dust collection, connect a compatible dust extractor to the saw's dust port. This significantly reduces airborne dust and keeps your work area cleaner.
5. Operating Instructions
5.1. Basic Plunge Cutting
- Place the saw on the guide rail, aligning it with your desired cut line.
- Set the desired cutting depth using the depth adjustment mechanism.
- Hold the saw firmly with both hands.
- Start the saw motor. Allow it to reach full speed before plunging.
- Gently depress the plunge lever and push the saw blade into the workpiece.
- Maintain a steady, consistent feed rate through the material.
- Once the cut is complete, release the plunge lever and allow the blade to retract before lifting the saw from the workpiece.
5.2. Bevel Cutting
The TS 55 FEQ-F-Plus-FS allows for bevel cuts from 90° to 47°. To adjust the bevel angle:
- Loosen the bevel adjustment knob(s) on the saw.
- Tilt the saw base to the desired angle, indicated on the angle scale.
- Tighten the bevel adjustment knob(s) securely.
- Proceed with cutting as described in the basic plunge cutting section. Note that the cutting edge remains consistent even with bevel adjustments.
5.3. Using the Riving Knife
The integrated riving knife helps prevent kickback by keeping the kerf open behind the saw blade. It also assists in positioning the saw in existing cuts. Ensure the riving knife is always in place and properly aligned during operation.
6. Maintenance
6.1. Cleaning
- Always unplug the saw before cleaning.
- Regularly clean the saw housing, guide rail, and dust port to prevent buildup of sawdust and debris. Use a soft brush or compressed air.
- Ensure the ventilation openings are clear to prevent overheating.
6.2. Blade Replacement
Replace the saw blade when it becomes dull or damaged. Refer to Section 4.1 for detailed instructions on blade installation.
6.3. Cord Inspection
Periodically inspect the power cord for any signs of damage, such as cuts, fraying, or exposed wires. If damage is found, have the cord replaced by a qualified service technician to prevent electrical hazards.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Saw does not start | No power supply; damaged cord; faulty switch | Check power connection; inspect cord for damage; contact service for switch replacement. |
| Poor cut quality / Splintering | Dull or incorrect blade; splinter guard not aligned; improper feed rate | Replace blade; ensure splinter guard is trimmed and aligned; adjust feed rate. |
| Saw binds in material | Workpiece not supported; dull blade; improper depth setting; riving knife obstructed | Secure workpiece; replace blade; adjust depth; ensure riving knife moves freely. |
| Excessive dust | Dust extractor not connected; dust port clogged; extractor filter full | Connect dust extractor; clear dust port; empty/clean extractor filter. |
If you encounter problems not listed here or if solutions do not resolve the issue, please contact Festool customer support or an authorized service center.
8. Specifications
| Feature | Detail |
|---|---|
| Brand | Festool |
| Model Number | 577014 |
| Power Source | AC/DC |
| Voltage | 110 Volts |
| Wattage | 1200 watts |
| Blade Length | 55 Inches |
| Number of Teeth (Blade) | 48 |
| Cutting Angle | 90 Degrees (adjustable to 47°) |
| Item Weight | 22.8 Pounds |
| Product Dimensions | 59.84"L x 14.21"W x 13.27"H |
| Surface Recommendation | Wood |
| Special Feature | Bevel Capability |
9. Warranty and Support
The Festool TS 55 FEQ-F-Plus-FS Plunge-Cut Track Saw comes with a 3-year manufacturer's warranty. This warranty covers defects in materials and workmanship under normal use.
For warranty claims, technical support, or service inquiries, please contact Festool customer service or visit their official website. Ensure you have your model number (577014) and proof of purchase available.
