1. Product Overview
This manual provides essential information for the Exmark 135-6571 Engine Sheave, designed for use with Exmark Radius E-Series equipment. This genuine Exmark part is crucial for the proper functioning of your lawn and garden machinery.

Image 1: Front view of the Exmark 135-6571 Engine Sheave, clearly showing the part number stamped on its surface.
The engine sheave is a critical component in the power transmission system, working in conjunction with belts to transfer power from the engine to other parts of the equipment, such as the mower deck or drive wheels. Ensuring this part is in good condition and correctly installed is vital for optimal performance and safety.
2. Compatibility and Identification
The Exmark 135-6571 Engine Sheave is specifically compatible with the following Exmark series:
- Radius E-Series
It is imperative to verify compatibility with your specific equipment model, sub-model, serial number, and/or production date. Always refer to your equipment's original owner's manual to confirm the correct part number for your machine before installation.

Image 2: Angled view of the Exmark 135-6571 Engine Sheave, highlighting its overall shape and the central bore.
3. Installation Guidelines
Installation of the engine sheave typically involves removing the old sheave and mounting the new one onto the engine shaft. This process requires mechanical aptitude and appropriate tools. If you are unsure about any step, consult a qualified service technician.
- Safety First: Ensure the equipment is turned off, the engine is cool, and the spark plug wire is disconnected to prevent accidental starting.
- Access the Sheave: Depending on your equipment model, you may need to remove covers or other components to gain access to the engine sheave.
- Remove Old Sheave: Loosen any retaining bolts or nuts. A puller tool may be required to safely remove a seized sheave from the shaft.
- Inspect Shaft: Clean the engine shaft thoroughly and inspect for any damage or wear.
- Install New Sheave: Carefully slide the new Exmark 135-6571 sheave onto the engine shaft, ensuring proper alignment with the keyway (if applicable).
- Secure Sheave: Tighten retaining bolts or nuts to the manufacturer's specified torque settings. Refer to your equipment's service manual for exact torque values.
- Reassemble: Reinstall any covers or components that were removed.
- Belt Installation: Ensure all belts are correctly routed and tensioned according to your equipment's manual.

Image 3: Rear view of the Exmark 135-6571 Engine Sheave, showing the internal structure and mounting points.

Image 4: Side profile of the Exmark 135-6571 Engine Sheave, illustrating its depth and groove design for belt engagement.
4. Maintenance and Inspection
Regular inspection and maintenance of the engine sheave and associated components are essential for prolonging the life of your equipment and ensuring safe operation.
- Visual Inspection: Periodically check the sheave for signs of wear, cracks, chips, or excessive rust. The grooves should be smooth and free of debris.
- Belt Condition: Inspect the drive belts for fraying, cracking, glazing, or stretching. Worn belts can cause slippage and accelerate sheave wear.
- Bearing Check: If the sheave has an integrated bearing, check for any play or roughness when rotating.
- Cleanliness: Keep the sheave and surrounding area free of grass clippings, dirt, and other debris that can interfere with belt operation or cause premature wear.
- Alignment: Ensure the sheave remains properly aligned with other pulleys in the system. Misalignment can lead to rapid belt and sheave wear.
5. Troubleshooting Common Issues
If you experience problems related to the power transmission system, consider the following:
- Excessive Noise: Squealing or grinding noises may indicate a worn sheave, a loose or worn belt, or a failing bearing.
- Loss of Power/Slippage: If the mower deck or drive wheels are not engaging properly, or if there's a noticeable loss of power, check for a stretched or damaged belt, or a worn sheave groove.
- Vibration: Unusual vibrations could be caused by an unbalanced or damaged sheave.
- Belt Ejection: Belts frequently coming off the sheave can be a sign of sheave misalignment, worn sheave flanges, or an incorrect belt size.
Always address these issues promptly to prevent further damage to your equipment.
6. Specifications
Key specifications for the Exmark 135-6571 Engine Sheave:
| Specification | Detail |
|---|---|
| Part Number | 135-6571 |
| Brand | Exmark |
| Compatible Models | Radius E-Series |
| Product Dimensions | 10 x 6 x 1 inches |
| Item Weight | 1.19 pounds |
| Manufacturer | Exmark |
7. Genuine Exmark Parts Information
Using genuine Exmark parts ensures optimal performance, durability, and compatibility with your equipment. This video provides general information about the importance of using authentic Exmark replacement parts and accessories for your lawn and garden machinery.
Video: An informational video from Exmark Manufacturing highlighting the benefits and range of genuine Exmark Original Parts, including additives, oils, lubricants, replacement parts like blades and belts, maintenance parts such as filters, and genuine accessories. This video emphasizes the quality and reliability of authentic Exmark components for maintaining equipment performance.





