1. Product Overview
This manual provides instructions for the AmeriLite LED Plank Tube Black Square Projector Headlights Assembly. This product is designed as a direct OEM replacement for compatible Dodge Ram models, enhancing vehicle lighting with LED technology.
Image 1.1: AmeriLite LED Plank Tube Black Square Projector Headlights Assembly (Pair).
Image 1.2: Front view of the AmeriLite LED Plank Tube Black Square Projector Headlights Assembly, showing both driver and passenger side units.
Image 1.3: Close-up view highlighting key features such as the projector lens, DOT VOR marking, and amber safety reflector.
2. Compatibility
This headlight assembly is compatible with specific Dodge Ram models. Please verify your vehicle's specifications before installation.
- Fit For: 2009-2018 Dodge RAM 1500, 2010-2018 RAM 2500 | 3500 Dual/Quad Models.
- NOT Fit For: Factory PROJECTOR Headlights Trims.
Image 2.1: Visual guide indicating compatible and incompatible factory headlight types for Dodge Ram models.
Image 2.2: Detailed compatibility information for 2009-2018 Dodge Ram 1500, 2010-2018 Ram 2500/3500, and 2019 Ram Classic (Old Body) models, specifying compatibility with Dual/Quad headlight models and incompatibility with factory projector headlight models.
3. Package Contents
The package includes the following components:
- 1x Driver Side Headlight Assembly
- 1x Passenger Side Headlight Assembly
- 2x H7 Halogen Bulbs (for High/Low Beam)
- 2x 3157 Amber Bulbs (for Turn Signal)
Image 3.1: Illustration of included bulbs: H7 Halogen Bulb for High/Low Beam and 3157 Amber Bulb for Turn Signal.
4. Installation Instructions
This product is designed for direct OEM replacement, requiring no modification for installation. However, professional installation is highly recommended to ensure proper fitment and functionality.
General Installation Steps:
- Preparation: Ensure the vehicle is turned off and the battery is disconnected for safety.
- Access: Remove any components obstructing access to the factory headlight assemblies (e.g., grille, bumper clips).
- Removal of Old Headlights: Disconnect the wiring harnesses and unbolt the existing headlight assemblies. Carefully remove them from the vehicle.
- Installation of New Headlights:
- Connect the main connector of the new AmeriLite headlight assembly to the vehicle's wiring harness.
- If applicable, connect the LED running light (DRL) wires. Some installations may require splicing these wires into an existing power source (e.g., parking light wire).
- Secure the new headlight assembly into place using the factory mounting points and bolts.
- Testing: Reconnect the battery. Test all lighting functions: low beam, high beam, turn signals, and LED running lights.
- Adjustment: Adjust the headlight beam aim using the integrated beam adjusters to ensure proper road illumination and to avoid blinding oncoming traffic.
- Final Assembly: Reinstall any removed components (grille, bumper clips).
Note: Specific wiring details for the LED plank tube may vary. Consult a professional automotive technician if you are unsure about any part of the installation process.
Image 4.1: Rear view of the headlight assembly showing the turn signal socket, main connector, and beam adjuster.
Image 4.2: Close-up of the socket wire harness for installation.
5. Operation
The AmeriLite LED Plank Tube Headlights operate similarly to standard vehicle headlights, with enhanced features:
- Low Beam: Provides standard illumination for normal driving conditions.
- High Beam: Offers increased illumination for improved visibility in dark areas.
- LED Running Lights (DRL): The integrated LED plank tubes provide a distinct daytime running light signature, enhancing vehicle visibility during daylight hours.
- Turn Signals: Amber bulbs provide clear indication for turns and lane changes.
Image 5.1: Close-up of the high-intensity LED plank tube illuminated.
Image 5.2: Depiction of the C-shape LED light bar functioning as a Daytime Running Light (DRL) or parking lamp.
6. Maintenance
Proper maintenance ensures the longevity and performance of your headlights. Regularly inspect the assemblies for any signs of damage or moisture.
Condensation vs. Moisture:
It is important to distinguish between normal condensation and abnormal moisture accumulation within the headlight assembly.
| Characteristic | Normal Condensation | Abnormal Moisture |
|---|---|---|
| Appearance | Light haze. | Thick droplets, pooling water. |
| Common Causes | New lamps, high humidity, temperature changes. | Seal failure, defect. |
| Solution/Action | Dissipates with use (e.g., headlights on). | Check seals, contact support. |
Image 6.1: Visual comparison of normal condensation (light haze) and abnormal moisture (thick droplets) inside a headlight assembly.
7. Troubleshooting
If you encounter issues with your headlight assembly, consider the following troubleshooting steps:
- Air-Dry & Inspect: If condensation is present, operate the headlights for a period to allow them to air-dry. Inspect for any visible cracks or gaps in the housing or seals.
- Secure Properly: Ensure all mounting bolts are tightened and the headlight assembly is securely seated. Verify all electrical connectors are firmly attached.
- Contact Seller: If issues persist after performing the above steps, or if abnormal moisture is detected, contact AmeriLite customer support for assistance.
Image 7.1: Troubleshooting guide for headlight issues, including air-drying, securing connections, and contacting support.
8. Specifications
| Feature | Detail |
|---|---|
| Brand | AmeriLite |
| Model Number | 02-AZ-DR09-PBC-P-A |
| Color | Black Housing, Clear Lens |
| Light Source Type | LED (Plank Tube DRL), Halogen (Projector High/Low Beam) |
| Voltage | 12 Volts DC |
| Lens Material | Polycarbonate |
| Special Feature | Waterproof (as per manufacturer claim) |
| Certifications | DOT & SAE Compliant |
| OEM Equivalent Part Number | 55277410AE, 55277410AF |
9. Warranty and Support
AmeriLite provides the following warranty and support for this product:
- Warranty: 30-Days Money Back Guarantee & 90 Days Limited Warranty.
- Manufacturer: AmeriLite
- Support: For technical assistance, warranty claims, or troubleshooting beyond this manual, please contact AmeriLite directly.
Note: The manufacturer warranty description states "30-Days Money Back Guarantee & 90 Days Limited Warranty". Please refer to the official AmeriLite website or your purchase documentation for the most current and detailed warranty information.