Stihl FS 38

STIHL FS 38 Gasoline Brush Cutter

Instruction Manual

1. Introduction

This manual provides essential information for the safe and efficient operation, maintenance, and care of your STIHL FS 38 Gasoline Brush Cutter. Please read this manual thoroughly before initial use and keep it in a safe place for future reference.

Intended Use

The STIHL FS 38 is a small, lightweight gasoline brush cutter designed for trimming lawns and clearing light vegetation around obstacles such as trees, paths, and stairs in private gardens. It is not intended for heavy-duty commercial use or cutting thick brush.

General Safety Information

WARNING: Always wear appropriate safety gear, including eye and ear protection, when operating the tool. Be aware of potential flying debris or cutting hazards, especially when using metal tools. Always follow guidelines for handling and storing fuel for gasoline-powered tools. Failure to follow these instructions may result in serious injury.

2. Product Overview

The STIHL FS 38 is characterized by its compact design and user-friendly features.

  • Adjustable loop handle for comfortable operation.
  • Lightweight design for easy maneuverability.
  • Efficient gasoline engine for reliable performance.
  • Suitable for various trimming tasks in home gardens.
STIHL FS 38 Gasoline Brush Cutter

Figure 1: The STIHL FS 38 Gasoline Brush Cutter, showcasing its compact design and adjustable loop handle.

3. Setup and Assembly

The STIHL FS 38 requires some assembly before first use. Please follow these steps carefully.

3.1 Unpacking and Inspection

  1. Carefully remove all components from the packaging.
  2. Inspect all parts for any signs of damage during transit. If any damage is found, do not proceed with assembly and contact your dealer.
  3. Ensure all listed components are present.

3.2 Handle Assembly

Attach the adjustable loop handle to the shaft. Ensure it is securely fastened at a comfortable operating position. Refer to the included assembly diagram for precise placement and tightening instructions.

3.3 Guard Installation

Install the cutting attachment guard. This guard is crucial for operator safety and must always be in place during operation. Ensure it is firmly attached according to the instructions.

3.4 Fueling the Brush Cutter

The STIHL FS 38 operates on a gasoline-oil mixture.

  • Use only high-quality unleaded gasoline mixed with STIHL 2-stroke engine oil at the recommended ratio (typically 50:1, but always check the product label or a separate fuel mixing guide).
  • Mix fuel in a clean, approved fuel container.
  • Ensure the engine is cool before refueling.
  • Open the fuel cap slowly to release any pressure.
  • Fill the tank carefully, avoiding spills. Do not overfill.
  • Securely close the fuel cap after refueling.
  • WARNING: Fuel is highly flammable. Avoid open flames, sparks, and smoking during refueling. Refuel in a well-ventilated area.

4. Operating Instructions

4.1 Pre-Operation Checks

  • Check fuel level.
  • Inspect the cutting attachment for damage or wear.
  • Ensure all screws and fasteners are tight.
  • Verify the cutting guard is correctly installed.
  • Wear all required personal protective equipment (PPE).

4.2 Starting the Engine

  1. Place the brush cutter on a firm, level surface.
  2. Set the master control lever to the cold start position (choke).
  3. Press the fuel pump (primer) several times until fuel is visible in the return line.
  4. Pull the starter cord firmly until the engine fires briefly.
  5. Move the master control lever to the half-throttle position.
  6. Pull the starter cord again until the engine starts.
  7. Once the engine is running, briefly blip the throttle to disengage the choke and allow the engine to warm up.

4.3 Operating Techniques

  • Hold the brush cutter firmly with both hands.
  • Maintain a stable stance.
  • Keep the cutting attachment away from your body and other people.
  • Use a sweeping motion to cut grass and light vegetation.
  • Avoid contact with hard objects like stones, fences, or tree trunks.
  • Do not operate the brush cutter in wet conditions or on steep slopes where you cannot maintain secure footing.

4.4 Stopping the Engine

To stop the engine, move the master control lever to the "STOP" or "0" position.

5. Maintenance

Regular maintenance ensures the longevity and safe operation of your STIHL FS 38. Always perform maintenance tasks with the engine switched off and cool.

5.1 After Each Use

  • Clean the brush cutter, especially the cutting head and air intake.
  • Check the cutting attachment for wear or damage. Replace if necessary.
  • Inspect the air filter and clean if dirty.
  • Check all visible screws and nuts for tightness.

5.2 Periodic Maintenance

  • Spark Plug: Inspect and clean the spark plug. Replace if electrodes are worn or fouled.
  • Fuel Filter: Check and replace the fuel filter as needed.
  • Gearbox Lubrication: Check and replenish gearbox grease if applicable (refer to specific product diagrams).
  • General Inspection: Have your brush cutter inspected by an authorized STIHL service dealer annually.

5.3 Storage

  • For long-term storage, drain the fuel tank completely or run the engine until it runs out of fuel.
  • Clean the entire machine thoroughly.
  • Store in a dry, well-ventilated area, out of reach of children and unauthorized persons.
  • Ensure the cutting attachment is protected to prevent accidental injury.

6. Troubleshooting

This section addresses common issues you might encounter with your STIHL FS 38.

ProblemPossible CauseSolution
Engine does not startNo fuel or incorrect fuel mixture
Spark plug fouled or defective
Choke setting incorrect
Check fuel level and mixture
Clean or replace spark plug
Adjust choke according to starting procedure
Engine runs, but cutting attachment does not rotateClutch issue
Damaged drive shaft
Contact an authorized service dealer
Loss of power during operationDirty air filter
Incorrect fuel mixture
Worn cutting attachment
Clean or replace air filter
Ensure correct fuel mixture
Replace cutting attachment

For problems not listed here or if solutions do not resolve the issue, please contact an authorized STIHL service dealer.

7. Technical Specifications

FeatureValue
ModelSTIHL FS 38
Engine TypeGasoline-powered 2-stroke engine
Displacement27.2 cm³
Power Output0.65 kW / 0.9 hp
Weight (without fuel, cutting tool, and guard)4.2 kg
Sound Pressure Level (with plastic tools)94 dB(A)
Sound Pressure Level (with metal tools)96 dB(A)
Sound Power Level (with plastic tools)108 dB(A)
Sound Power Level (with metal tools)109 dB(A)
Maximum Engine Speed5000 RPM
Assembly RequiredYes
ColorBlack
GTIN / UPC886661909322

8. Warranty and Support

For detailed information regarding the product warranty, please refer to the separate warranty document provided with your purchase or visit the official STIHL website.

For technical support, spare parts, or service, please contact your authorized STIHL dealer. A list of authorized dealers can typically be found on the official STIHL website.

© 2023 STIHL. All rights reserved. Information in this manual is subject to change without notice.

Related Documents - FS 38

Preview STIHL Cleaning & Construction Goods Limited Warranty Policy
Official STIHL Incorporated Limited Warranty Policy for Cleaning & Construction Goods, effective January 1, 2026. Details coverage, product warranty periods, and exclusions for STIHL products sold in the US and U.S. territories.
Preview STIHL KW 85 PowerSweep Owner's Manual and Operating Instructions
A comprehensive guide to the operation, maintenance, and safety procedures for the STIHL KW 85 PowerSweep. This manual covers assembly, starting, using the machine, cleaning, adjustments, troubleshooting, and warranty information.
Preview STIHL RMA 239.1 C Gebrauchsanleitung
Umfassende Bedienungsanleitung für den akkubetriebenen Rasenmäher STIHL RMA 239.1 C. Erfahren Sie mehr über sicheren Betrieb, Wartung und Fehlerbehebung für Ihr STIHL Produkt.
Preview STIHL FSE 31, 41 Electric Trimmer Instruction Manual & Safety Guide
Comprehensive user manual for STIHL FSE 31 and FSE 41 electric grass trimmers. Learn about safe operation, maintenance, troubleshooting, and product specifications.
Preview STIHL HL 45 Instruction Manual: Safety, Operation, and Maintenance Guide
Comprehensive instruction manual for the STIHL HL 45 hedge trimmer, covering essential safety precautions, operating procedures, maintenance tips, and troubleshooting for optimal performance and safe use.
Preview STIHL SP 200 Special Harvester: Instruction Manual and Safety Guide
Discover how to safely and effectively operate your STIHL SP 200 special harvester with this comprehensive instruction manual. Learn about safety precautions, operating procedures, maintenance, and troubleshooting for optimal performance.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.