Puig R-Racer Screen Instruction Manual

1. Introduction

This manual provides essential information for the proper installation, use, and maintenance of your Puig R-Racer Screen, model 3632W. This product is specifically designed for Yamaha YZF-R1 motorcycles manufactured between 2015 and 2019. The R-Racer screen is engineered to enhance the aerodynamic performance of your motorcycle and provide improved wind deflection.

The screen is constructed from durable acrylic material, ensuring strength, lightness, and a 2mm rounded edge for safety. Its design has been rigorously tested in a virtual wind tunnel to optimize its performance characteristics.

2. Safety Information

Please read all instructions carefully before installation and use. Improper installation or use can lead to product damage, injury, or accidents.

• Always wear appropriate safety gear during installation.
• Ensure the motorcycle is stable and secure before beginning any work.
• Do not overtighten fasteners, as this can damage the screen or mounting points.
• Regularly inspect the screen and its mounting hardware for any signs of damage or loosening.
• If you are unsure about any step of the installation process, consult a qualified motorcycle mechanic.
• Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

3. Package Contents

Verify that all components are present and undamaged before proceeding with installation.

• 1 x Puig R-Racer Screen (Model 3632W)
• Installation hardware (if applicable, typically uses existing motorcycle hardware)

4. Installation Instructions

The installation of the Puig R-Racer Screen is designed to be straightforward and typically does not require additional parts beyond what is supplied or existing motorcycle hardware. Follow these general steps:

1. Preparation: Park your Yamaha YZF-R1 on a level surface and ensure it is stable. Turn off the engine and remove the ignition key.
2. Remove Existing Screen: Carefully locate and remove the fasteners securing the original windshield to your motorcycle. Keep these fasteners in a safe place as they may be reused.
3. Position the Puig R-Racer Screen: Align the new Puig R-Racer Screen with the mounting holes on your motorcycle's fairing. Ensure proper orientation.
4. Secure the Screen: Using the original fasteners or supplied hardware, carefully attach the new screen. Hand-tighten all fasteners first to ensure correct alignment, then progressively tighten them to the manufacturer's recommended torque specifications. Avoid overtightening.
5. Final Check: After installation, gently attempt to move the screen to confirm it is securely mounted and does not wobble. Check all fasteners for tightness.

Image 1: The Puig R-Racer Screen (clear) installed on a blue Yamaha YZF-R1 motorcycle, showcasing its aerodynamic profile and integration with the bike's design. The screen is taller than stock, designed for improved wind deflection.

5. Usage and Operating Benefits

The Puig R-Racer Screen is designed to optimize your riding experience through several key benefits:

• Enhanced Aerodynamics: The R-Racer profile is developed in a virtual wind tunnel to reduce drag and improve stability at higher speeds.
• Improved Wind Deflection: Thanks to its taller height compared to stock screens, it effectively deflects wind away from the rider, reducing fatigue on long rides and improving comfort.
• Clear Visibility: The transparent acrylic material ensures excellent optical clarity for an unobstructed view of the road.

6. Maintenance

Proper care will extend the life and maintain the clarity of your Puig R-Racer Screen.

• Cleaning: Clean the screen regularly with mild soap and lukewarm water. Use a soft, non-abrasive cloth or sponge. Rinse thoroughly with clean water and dry with a soft, lint-free cloth to prevent water spots.
• Avoid Harsh Chemicals: Do not use abrasive cleaners, solvents, alcohol-based cleaners, or ammonia-based products (like window cleaner) as these can damage the acrylic material.
• Inspection: Periodically check the screen for cracks, scratches, or other damage. Ensure all mounting fasteners remain tight.

7. Troubleshooting

If you encounter any issues with your Puig R-Racer Screen, consider the following:

• Vibration or Looseness: Re-check all mounting fasteners to ensure they are securely tightened. Refer to the installation instructions.
• Reduced Clarity: Ensure the screen is clean and free from smudges or residue. If scratches are present, they may affect visibility.
• Wind Noise/Buffeting: While the R-Racer screen is designed to improve wind deflection, individual rider height and helmet aerodynamics can influence perceived wind noise. Ensure proper installation.

For persistent issues or concerns, please contact Puig customer support.

8. Specifications

9. Warranty and Support

Puig products are manufactured to high-quality standards. For information regarding warranty coverage, terms, and conditions, please refer to the documentation provided with your purchase or visit the official Puig website.

For technical assistance, installation queries, or any other support needs, please contact Puig customer service directly. Contact details can typically be found on the Puig website or product packaging.