1. Introduction
This manual provides essential information for the installation, operation, and maintenance of your UpStart Components BBQ Grill Heat Shield Plate Tent. This replacement part is designed to be compatible with Beaumark BM616 grills, ensuring optimal heat distribution and protection for your grill's burners.
The heat shield plate, also known as a flame tamer, guard, deflector, flavorizer bar, or vaporizer bar, plays a crucial role in your grill's performance by preventing flare-ups and distributing heat evenly across the cooking surface. Regular inspection and replacement of this component are vital for safe and efficient grilling.

Figure 1.1: UpStart Components BBQ Grill Heat Shield Plate Tent. This image displays the replacement heat shield plate, showcasing its design and the UpStart Components branding.
2. Setup and Installation
2.1 Safety Precautions
- Ensure the grill is completely cool and disconnected from its fuel source (gas tank or power outlet) before beginning any work.
- Wear protective gloves to avoid cuts from sharp edges and to protect against grease residue.
- Work in a well-ventilated area.
2.2 Tools Required
- Work gloves
- Wire brush or scraper (for cleaning)
- Screwdriver (if existing parts are fastened)
2.3 Installation Steps
- Open the grill lid and remove the cooking grates and any existing heat distribution plates or lava rocks.
- Carefully remove the old, worn-out heat shield plates. Note their orientation and placement for correct installation of the new parts.
- Clean any debris, grease, or rust from the grill's firebox and burner area using a wire brush or scraper.
- Place the new UpStart Components heat shield plates directly over the burners. Ensure they are seated correctly and cover the burners as intended. The dimensions of this plate are approximately 16.5 inches in length and 4 inches in width.
- Replace the cooking grates.
- Reconnect the grill to its fuel source and perform a leak test if applicable (for gas grills).

Figure 2.1: Top view of the heat shield plate. This image provides a clear view of the top surface and overall shape of the heat shield, aiding in correct orientation during installation.
3. Operating Principles
The UpStart Components BBQ Grill Heat Shield Plate Tent is crafted from porcelain enameled steel, designed for lasting durability and efficient heat management. Its primary function is to protect the grill burners from dripping grease and food particles, which can cause flare-ups and damage to the burners.
Furthermore, the unique tented shape of the heat shield helps to vaporize drippings, creating smoke that infuses food with a distinct barbecue flavor. It also ensures that heat from the burners is distributed evenly across the entire cooking surface, eliminating hot and cold spots for consistent grilling results.

Figure 3.1: Bottom view of the heat shield plate. This image shows the underside of the heat shield, highlighting its construction and how it sits over the grill burners.
4. Maintenance
Proper maintenance of your heat shield plate will extend its lifespan and ensure optimal grill performance.
4.1 Cleaning
- After each use, once the grill has cooled, use a grill brush or scraper to remove any food residue or carbon buildup from the heat shield surface.
- For deeper cleaning, the heat shield can be removed and washed with warm, soapy water. Rinse thoroughly and dry completely before re-installing to prevent rust.
4.2 Inspection and Replacement
- Regularly inspect the heat shield for signs of wear, such as rust, cracks, or significant warping.
- If the porcelain enamel coating is chipped or flaking extensively, or if the plate is severely corroded, it is time for replacement. A damaged heat shield can lead to uneven heating and increased flare-ups.

Figure 4.1: Angled view of the heat shield plate. This perspective highlights the tented design, crucial for heat distribution and vaporizing drippings.
5. Troubleshooting
If you experience issues with your grill's performance after installing the new heat shield, consider the following:
- Uneven Heating: Ensure the heat shield is correctly positioned over the burners and is not warped or obstructed. Verify that all burners are functioning properly.
- Excessive Flare-ups: Check for excessive grease buildup on the heat shield or in the grill's firebox. Ensure the heat shield is clean and properly deflecting drippings.
- Difficulty Installing: Double-check the dimensions of the replacement part against your grill's requirements. This part is 16.5" L x 4" W.
6. Specifications
- Product Type: BBQ Grill Heat Shield Plate Tent Replacement Part
- Compatibility: Beaumark BM616 grills
- Material: Porcelain Enameled Steel
- Dimensions: Approximately 16.5 inches (L) x 4 inches (W)
- Model Number: BBQ-92151-DL34
- Manufacturer: UpStart Components
7. Warranty and Support
Please note that this is an UpStart Components Brand replacement part and is not an OEM (Original Equipment Manufacturer) product. All mentions of brand names or model descriptions are made strictly to illustrate compatibility. All brand names and logos are registered trademarks of their respective owners.
This product is not affiliated with any original grill manufacturers and is not covered under any warranties offered by them. Any warranties for this product are offered solely by UpStart Components.
For support or warranty inquiries regarding this UpStart Components product, please contact your retailer or visit the UpStart Components official website for contact information.