Thule KIT CLAMP 5207 Roof Rack Fixing Kit Instruction Manual

1. Introduction

This instruction manual provides detailed guidance for the proper installation, use, and maintenance of the Thule KIT CLAMP 5207. This kit is an essential component for securely attaching Thule roof rack feet and bars to vehicles equipped with a normal roof, meaning those without pre-installed longitudinal bars, fixed attachment points, or integrated profiles. Adhering to these instructions ensures safe and reliable operation of your Thule roof rack system.

2. Product Overview

The Thule KIT CLAMP 5207 is a vehicle-specific fixing kit designed to integrate with Thule Evo Clamp 7105 feet or Thule Edge Clamp 7205 feet. It provides the necessary components to create a secure mounting point on your vehicle's roof. The kit typically includes custom-fit clamps and protective rubber pads.

Figure 1: Thule KIT CLAMP 5207 components. This image displays the primary components of the Thule KIT CLAMP 5207. It includes the black metal clamp, designed to secure the roof rack foot to the vehicle's roof, and a corresponding black rubber base pad that protects the vehicle's paintwork and provides a stable contact point.

3. Safety Information

• Always read and understand all instructions before installation and use.
• Ensure the kit is compatible with your specific vehicle model and the Thule roof rack feet (Evo Clamp 7105 or Edge Clamp 7205). Refer to the Thule buyer's guide for compatibility.
• Do not exceed the maximum load capacity specified by your vehicle manufacturer or Thule.
• Periodically check all fasteners and connections to ensure they remain tight and secure, especially after initial installation and before long journeys.
• Drive at reduced speeds, especially on rough roads or when carrying heavy loads.
• Be aware of the increased height and width of your vehicle when the roof rack is installed, particularly when entering garages or low-clearance areas.

4. Setup and Installation

The Thule KIT CLAMP 5207 is designed for vehicle-specific fitment. Proper installation is critical for safety and performance.

1. Verify Compatibility: Before beginning installation, confirm that the KIT CLAMP 5207 is the correct kit for your vehicle model and year. This information is typically found in the Thule Fit Guide or on the Thule website.
2. Gather Tools: Ensure you have all necessary tools as specified in the Thule foot pack instructions (e.g., torque wrench, measuring tape).
3. Prepare Vehicle Roof: Clean the vehicle's roof surface where the clamps and pads will make contact to ensure a secure grip and prevent paint damage.
4. Assemble Kit Components: Attach the rubber pads to the clamp components as per the detailed instructions provided with your Thule foot pack. These pads protect the vehicle's paint and provide friction.
5. Position Foot Packs: Place the Thule foot packs (Evo Clamp 7105 or Edge Clamp 7205) onto the vehicle's roof according to the measurements and guidelines in your foot pack manual. The KIT CLAMP 5207 components will integrate with these feet.
6. Secure Clamps: Carefully attach the clamps to the vehicle's door frame or designated roof edge, ensuring they are properly seated and tightened to the specified torque settings. Refer to the foot pack manual for exact torque values.
7. Install Roof Bars: Once the foot packs and clamps are securely installed, attach the Thule roof bars as directed in their respective manual.
8. Final Check: After installation, gently pull on the roof rack system in various directions to confirm it is firmly attached to the vehicle. Re-check all fasteners for tightness.

Note: The Thule KIT CLAMP 5207 is designed to work specifically with Thule Evo Clamp 7105 or Edge Clamp 7205 foot packs. Always refer to the detailed instructions included with your specific foot pack for complete installation steps and torque specifications.

5. Operating Instructions

Once the Thule KIT CLAMP 5207 and associated roof rack system are correctly installed, operation is primarily passive. The kit functions to securely hold the roof rack feet in place.

• Load Distribution: Always distribute any load evenly across the roof bars.
• Regular Checks: Periodically check the tightness of all clamps and fasteners, especially before and after long trips, or after driving on rough terrain.
• Driving with Load: Adjust driving habits when carrying loads on the roof rack. Avoid sudden braking, acceleration, or sharp turns.

6. Maintenance

Regular maintenance ensures the longevity and safe performance of your Thule KIT CLAMP 5207.

• Cleaning: Clean the clamps and rubber pads with mild soap and water. Avoid harsh chemicals that could damage the materials.
• Inspection: Regularly inspect the clamps, pads, and all associated hardware for signs of wear, damage, or corrosion. Replace any damaged components immediately.
• Storage: If the roof rack system is removed for storage, clean all components thoroughly and store them in a dry place away from direct sunlight.

7. Troubleshooting

• Kit Does Not Fit:
  • Ensure the KIT CLAMP 5207 is the correct vehicle-specific kit for your car model and year. Consult the Thule Fit Guide.
  • Verify that your vehicle has a "normal roof" without pre-existing attachment points or rails.
• Roof Rack Feels Loose:
  • Re-check all fasteners and ensure they are tightened to the specified torque settings as per the foot pack manual.
  • Inspect clamps and pads for wear or damage that might prevent a secure grip.
• Excessive Noise During Driving:
  • Ensure all components are correctly installed and tightened. Loose parts can cause vibration and noise.
  • Check for proper positioning of roof bars and any accessories to minimize wind resistance.

8. Specifications

9. Warranty and Support

For warranty information, product support, or to find a local dealer, please visit the official Thule website or contact Thule customer service directly. Keep your purchase receipt as proof of purchase.

Thule Official Website: www.thule.com