1. Product Overview
The Greenlee G1 Versi-Tugger is a handheld electrical cable puller designed for efficient and rapid cable installation. This tool significantly reduces the effort and time required for pulling electrical cables in various applications.
Image 1: The Greenlee G1 Versi-Tugger Handheld Electrical Cable Puller.
Key Features:
- 1,000-lb. Handheld Cable Puller: Capable of pulling 68% faster than manual methods, with a constant pull force of up to 600 lbs.
- Replaces Manual Pulls: Ideal for branch pulls, parking lot lights, and large pull-setups.
- Quick Poly Line Unload: Features a tapered capstan that allows for rapid unloading of poly line seconds after a pull, without needing to reverse the drill.
- Adjustable and Rotatable Boom: The 17-inch boom adjusts to three length positions and can be extended with 1-inch rigid conduit.
- Wide Compatibility: Works with most 18V to 20V cordless drills and includes a one-size-fits-all pulling head for 1/2-inch to 4-inch conduit sizes.
Video 1: Official Greenlee G1 Versi-Tugger Handheld Electrical Cable Puller overview. This video demonstrates the key features and operational benefits of the cable puller, including its speed, ease of use, and versatility in various electrical cable pulling scenarios.
2. Setup Instructions
Proper setup of the Greenlee G1 Versi-Tugger is crucial for safe and efficient operation. Follow these steps to prepare your cable puller for use.
2.1 Unpacking and Initial Inspection
- Remove all components from the packaging.
- Verify that all included components are present: G1 Versi-Tugger unit, 17-inch boom, and pulling head.
- Inspect the unit for any signs of damage from shipping. Do not use if damaged.
Image 2: The G1 Versi-Tugger package includes the main unit, 17-inch boom, pulling head, capstan, and frame & gearbox. Drill is not included.
2.2 Attaching the Drill
- Ensure your cordless drill is an 18V to 20V model.
- Insert the drill's chuck into the designated receiver on the Versi-Tugger. No additional tools are required for this attachment.
- Securely tighten the drill chuck to ensure a firm connection.
Image 3: A cordless drill attached to the Greenlee G1 Versi-Tugger, ready for operation.
2.3 Assembling the Boom and Pulling Head
- Attach the 17-inch boom to the main unit.
- Secure the pulling head to the end of the boom. The pulling head is designed to attach to 1/2-inch to 4-inch conduit sizes.
- Adjust the boom to one of the three available length positions as needed for your application. The boom can be extended further using a 1-inch rigid conduit.
Image 4: The adjustable and rotatable boom of the G1 Versi-Tugger, showing its extension capability.
3. Operating Instructions
The Greenlee G1 Versi-Tugger is designed for intuitive operation. Follow these guidelines for effective cable pulling.
3.1 Preparing for a Pull
- Ensure the pulling head is securely attached to the conduit at the pulling point. The one-size-fits-all pulling head accommodates 1/2-inch to 4-inch conduit sizes.
- Thread the pulling rope (up to 1/2-inch diameter) through the conduit and attach it to the cable(s) to be pulled.
- Wrap the pulling rope around the tapered capstan of the Versi-Tugger. Ensure sufficient wraps for grip, typically 3-5 wraps depending on rope type and load.
Image 5: The G1 Versi-Tugger actively pulling electrical cables through a conduit.
3.2 Executing the Pull
- With the drill attached and rope wrapped, activate the drill to begin pulling. Maintain a steady grip on the Versi-Tugger.
- Monitor the cable pull for any obstructions or excessive tension. The G1 provides a constant pull force of up to 600 lbs.
- The rotatable five-position head allows for optimal alignment and pulling orientations, adapting to various job site conditions.
Image 6: The G1 Versi-Tugger positioned to pull cables from a junction box, demonstrating its adaptability.
3.3 Unloading the Rope
Once the cable pull is complete, unloading the poly line is quick and easy.
- Simply remove the spool wall from the tapered capstan.
- The line will slide off the tapered capstan within seconds, eliminating the need to reverse the drill.
Image 7: Demonstrating the rapid unload feature of the G1 Versi-Tugger's tapered capstan.
4. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Greenlee G1 Versi-Tugger.
4.1 Cleaning
- After each use, wipe down the unit with a clean, dry cloth to remove dirt, dust, and debris.
- Pay special attention to the capstan and pulling head, ensuring no residue from pulling compounds or cables remains.
4.2 Inspection
- Periodically inspect all moving parts, connections, and the boom for wear, damage, or loose fasteners.
- Check the pulling head for any deformation or excessive wear that could affect its grip on conduits.
- Ensure the drill attachment mechanism is free of obstructions and functions correctly.
4.3 Storage
- Store the Versi-Tugger in a clean, dry place, away from extreme temperatures and corrosive environments.
- If storing for extended periods, ensure the unit is clean and all components are securely fastened.
5. Troubleshooting
This section provides solutions to common issues you might encounter with your Greenlee G1 Versi-Tugger.
| Problem | Possible Cause | Solution |
|---|---|---|
| Puller not engaging or slipping | Drill not securely attached; insufficient wraps on capstan; worn capstan. | Ensure drill chuck is tight. Add more wraps to the capstan. Inspect capstan for wear and replace if necessary. |
| Cable pull is slow or difficult | Low drill battery; excessive friction in conduit; cable obstruction. | Charge or replace drill battery. Apply appropriate cable lubricant. Check conduit for sharp bends or obstructions. |
| Boom or pulling head unstable | Loose connections; improper installation. | Verify all pins and fasteners are securely in place. Re-attach boom and pulling head according to setup instructions. |
6. Specifications
| Attribute | Value |
|---|---|
| Manufacturer | Greenlee |
| Part Number | G1 |
| Item Weight | 17 pounds |
| Product Dimensions | 21 x 11.19 x 10.23 inches |
| Item Model Number | G1 |
| Color | Green/Silver |
| Style | Cable Puller |
| Item Package Quantity | 1 |
| Measurement System | Inches |
| Mounting Type | Aluminum & Steel |
| Included Components | G1 Versi-Tugger™ includes 17” boom, pulling head |
| Batteries Included? | No |
| Batteries Required? | No |
7. Warranty and Support
7.1 Warranty Information
The Greenlee G1 Versi-Tugger is covered by a Manufacturer Warranty. For specific details regarding the terms and conditions of your warranty, please refer to the documentation included with your product or visit the official Greenlee website.
7.2 Customer Support
For technical assistance, replacement parts, or any other inquiries, please contact Greenlee customer service. You can find contact information and additional resources on the official Greenlee website: www.greenlee.com.
