Keenso Mountain Bike Remote Lockout Lever User Manual

1. Product Overview

The Keenso Mountain Bike Remote Lockout Lever is designed to provide convenient control over your bicycle's suspension fork. This high-quality metal lever allows for quick locking and unlocking of compatible suspension forks directly from your handlebar, enhancing riding efficiency on varied terrain. It is specifically compatible with SR Suntour Axon, Epicon, Raidon, XCR, and NCX suspension forks that feature a remote lock installation.

Figure 1: Keenso Remote Lockout Lever showing approximate dimensions (5cm x 5cm x 1.5cm).

Figure 2: Detailed view highlighting the lever's fine workmanship, delicate design, and compatibility with remote locking forks.

2. Setup and Installation

Proper installation ensures optimal performance and safety. If you are unsure about any step, consult a professional bicycle mechanic.

1. Prepare Your Fork: Ensure your suspension fork is compatible with a remote lockout system (e.g., SR Suntour Axon, Epicon, Raidon, XCR, NCX). The fork should have a designated cable attachment point for the remote lockout mechanism.
2. Mount the Lever: Position the Keenso remote lockout lever on your handlebar in a comfortable and accessible location. Typically, it is mounted on the left side, near the grip. Use an appropriate hex key to securely fasten the clamp to the handlebar. Do not overtighten.
3. Route the Cable: Guide the lockout cable from the lever along your bike's frame to the suspension fork. Use cable ties or existing cable guides to keep the cable tidy and prevent interference with other components or moving parts. Ensure the cable has enough slack for handlebar movement without being excessively long.
4. Connect to Fork: Attach the end of the lockout cable to the remote lockout mechanism on your suspension fork. Follow your fork manufacturer's specific instructions for cable attachment and tension adjustment. This usually involves threading the cable through a barrel adjuster and securing it with a small bolt.
5. Adjust Cable Tension: With the lever in the unlocked position, adjust the cable tension so that the fork's lockout mechanism is fully disengaged. Then, activate the lever to the locked position and ensure the fork fully locks. Fine-tune the tension using the barrel adjuster on the lever or fork until both locked and unlocked positions are achieved smoothly and completely.
6. Test Functionality: Before riding, thoroughly test the lockout function. Engage and disengage the lever multiple times to confirm smooth operation and proper fork response.

Figure 3: Example of the remote lockout lever installed on a mountain bike handlebar, with a rider's hand circled for context.

Figure 4: View of the remote lockout lever mounted on a mountain bike handlebar from the rider's perspective, showing its position relative to other controls.

3. Operating Instructions

The Keenso Remote Lockout Lever provides quick and easy control over your suspension fork's lockout function.

• To Lock the Suspension: Press the main lever (the larger paddle) to engage the lockout mechanism on your fork. This will stiffen the fork, making it more efficient for climbing or riding on smooth terrain.
• To Unlock the Suspension: Press the smaller release button/lever to disengage the lockout, allowing your fork to absorb impacts and provide suspension travel. This is ideal for descending or riding on rough, technical trails.

Always ensure the lockout is appropriate for the terrain you are riding to maintain control and prevent damage to your fork.

Figure 5: A hand demonstrating the operation of the remote lockout lever.

4. Maintenance

Regular maintenance will prolong the life and ensure the smooth operation of your remote lockout lever.

• Cleaning: Keep the lever and cable free from dirt, mud, and debris. Wipe down with a damp cloth after rides, especially in wet or dusty conditions.
• Lubrication: Periodically apply a small amount of bicycle-specific lubricant to the cable and housing to ensure smooth movement. Avoid over-lubrication, which can attract dirt.
• Cable Inspection: Regularly inspect the lockout cable for fraying, kinks, or corrosion. Replace the cable if any damage is observed to prevent sudden failure.
• Lever Fasteners: Check the mounting bolt on the handlebar clamp periodically to ensure it is secure. Tighten if necessary, but do not overtighten.
• Fork Mechanism: Refer to your suspension fork's manual for maintenance specific to its remote lockout mechanism.

5. Troubleshooting

If you encounter issues with your remote lockout lever, consider the following common solutions:

• Fork Not Locking/Unlocking Fully:
  • Check cable tension. It may be too loose or too tight. Adjust using the barrel adjuster.
  • Inspect the cable for damage (fraying, kinks) or excessive friction within the housing. Replace if necessary.
  • Ensure the lockout mechanism on the fork itself is clean and functioning correctly.
• Stiff or Sticky Lever Operation:
  • The cable or housing may be dirty or corroded. Clean and lubricate the cable.
  • The cable housing might be kinked or damaged, creating excessive friction. Replace the housing if damaged.
• Lever Feels Loose on Handlebar:
  • Tighten the clamp bolt on the handlebar. Ensure it is snug but do not overtighten to avoid damaging the handlebar or lever.

If problems persist after attempting these solutions, it is recommended to consult a professional bicycle mechanic.

6. Specifications

Figure 6: Keenso Bike Remote Lockout Lever, a general product view.

7. Warranty and Support

This Keenso product comes with a 180-day warranty from the date of purchase. This warranty covers manufacturing defects and ensures reliable quality.

For any questions, concerns, or warranty claims regarding your remote lockout lever, please contact Keenso customer support through your original point of purchase. Provide your purchase details and a description of the issue for prompt assistance.