Introduction
This manual provides essential instructions for the safe operation, assembly, maintenance, and troubleshooting of your FERM MSM1038 255mm Radial Mitre Saw. Please read this manual thoroughly before using the tool to ensure proper and safe usage.
Safety Instructions
Always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury. Keep this manual for future reference.
- Wear appropriate personal protective equipment (PPE) such as safety glasses and hearing protection.
- Ensure the work area is clean, well-lit, and free from obstructions.
- Keep children and bystanders away from the operating area.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Always unplug the saw from the power source before making adjustments, changing accessories, or performing maintenance.
- Secure the workpiece firmly with a clamp before cutting.
- Use only sharp, correctly sized saw blades suitable for the material being cut.
- Never reach into the blade area while the saw is running or connected to power.
Package Contents
Verify that all items are present upon unpacking:
- 1 x FERM MSM1038 Radial Mitre Saw
- 1 x TCT Saw Blade (80 teeth)
- 1 x Workpiece Clamp
- 1 x Dust Bag
- 1 x Hex Key (for blade changes/adjustments)
- 1 x Safety Goggles
- 1 x Ear Plugs
- Instruction Manual
Image: The FERM MSM1038 Radial Mitre Saw, showcasing its main components along with the included safety goggles, ear plugs, and hex key for assembly and maintenance.
Product Overview
Familiarize yourself with the main parts of the FERM MSM1038 Mitre Saw:
- Handle with Trigger Switch: Ergonomically designed for control and safety.
- Blade Guard: Transparent guard for visibility and protection.
- Saw Blade: 255mm TCT blade for efficient cutting.
- Mitre Table: Base for workpiece support, adjustable for angle cuts.
- Workpiece Clamp: Secures material during cutting.
- Dust Extraction Port: Connects to a dust bag or vacuum system.
- Laser Guide: Projects a line for accurate cutting.
- Bevel Adjustment: Allows for angled cuts on the vertical axis.
- Radial Slide Mechanism: Extends cutting capacity for wider workpieces.
Image: Detail view of the saw's handle, trigger, and the transparent blade guard covering the saw blade.
Image: View of the mitre table with angle markings, the workpiece clamp, and the laser guide mechanism.
Setup
1. Unpacking and Inspection
Carefully remove all components from the packaging. Inspect the saw for any damage that may have occurred during transit. Do not operate the saw if any damage is observed.
2. Mounting the Saw
For stability and safety, it is recommended to securely mount the mitre saw to a workbench or a dedicated mitre saw stand using appropriate bolts and nuts (not included). Ensure the mounting surface is stable and level.
3. Installing the Saw Blade
- Disconnect the saw from the power supply.
- Lift the lower blade guard.
- Press the spindle lock button to prevent the blade from rotating.
- Use the provided hex key to loosen the blade retaining bolt.
- Remove the outer flange and the old blade.
- Place the new blade onto the spindle, ensuring the rotation arrow on the blade matches the arrow on the blade guard.
- Reinstall the outer flange and tighten the blade retaining bolt securely.
- Release the spindle lock and lower the blade guard.
4. Attaching the Dust Bag
Attach the dust bag to the dust extraction port located at the rear of the blade guard assembly. Ensure it is securely fitted to collect sawdust during operation.
Operating Instructions
1. Power Connection
Connect the saw to a 230V, 50Hz power outlet. Ensure the power cord is not damaged and is routed safely away from the cutting path.
2. Adjusting Mitre Angle
To adjust the horizontal cutting angle (mitre), loosen the mitre lock knob. Rotate the mitre table to the desired angle (up to 45 degrees left or right), then tighten the lock knob firmly. Common angles like 0°, 15°, 22.5°, 30°, and 45° often have detents for quick setting.
Image: Detailed view of the mitre angle scale on the saw's base, showing markings for various angles and the adjustment mechanism.
3. Adjusting Bevel Angle
To adjust the vertical cutting angle (bevel), loosen the bevel lock lever. Tilt the saw head to the desired angle (typically up to 45 degrees to one side), then secure the lever. Refer to the bevel scale for precise angle settings.
4. Using the Laser Guide
Activate the laser guide by pressing its dedicated switch. The laser projects a line onto the workpiece, indicating the exact cutting path of the blade. Align your cut line with the laser for improved accuracy.
5. Securing the Workpiece
Always use the workpiece clamp to firmly secure the material against the fence and the mitre table. This prevents movement during cutting, ensuring safety and accuracy.
6. Making a Cut
- Ensure the workpiece is securely clamped and the desired angles are set.
- Hold the saw handle firmly.
- Press the trigger switch to start the motor and allow the blade to reach full speed.
- Slowly lower the saw blade into the workpiece, applying steady, even pressure. For radial cuts, pull the saw head forward, lower it, and push it back through the material.
- Once the cut is complete, release the trigger switch and allow the blade to stop completely before raising the saw head.
- Remove the cut workpiece.
Maintenance
1. Cleaning
Regularly clean the saw to remove sawdust and debris. Use a brush or compressed air. Ensure the ventilation openings are clear. Do not use solvents or abrasive cleaners.
2. Blade Inspection and Replacement
Inspect the saw blade before each use for sharpness and damage. A dull or damaged blade can cause kickback and poor cut quality. Replace blades as described in the "Setup" section when necessary.
3. Lubrication
Periodically apply a small amount of light machine oil to the radial slide mechanism to ensure smooth operation. Avoid over-lubrication.
4. Carbon Brushes
The carbon brushes may need replacement after extended use. Consult a qualified service technician for carbon brush inspection and replacement.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Saw does not start | No power supply; Faulty switch; Worn carbon brushes | Check power connection; Inspect switch; Have carbon brushes checked by technician |
| Poor cut quality / Blade binding | Dull or incorrect blade; Workpiece not secured; Incorrect feed rate | Replace blade; Secure workpiece firmly; Adjust feed rate |
| Excessive vibration | Loose blade; Damaged blade; Unstable mounting | Tighten blade bolt; Replace blade; Securely mount saw |
| Laser guide not working | Laser switch off; Laser lens dirty; Laser module fault | Turn on laser switch; Clean laser lens; Contact service for module replacement |
Specifications
- Model: MSM1038
- Power Input: 1900W
- Mains Voltage: 230V
- Frequency: 50Hz
- No Load Speed: 4800/min (RPM)
- Saw Blade Diameter: 255mm
- Number of Teeth: 80
- Max. Cutting Capacity (0°/0°): 70 x 310 mm
- Max. Cutting Capacity (45° Mitre/0° Bevel): 70 x 210 mm
- Max. Cutting Capacity (0° Mitre/45° Bevel): 40 x 310 mm
- Max. Cutting Capacity (45° Mitre/45° Bevel): 40 x 210 mm
- Mitre Angle: 0° to 45° Left/Right
- Bevel Angle: 0° to 45° Left
- Item Weight: 14.3 kg
- Product Dimensions: 70 x 40 x 50 cm
Warranty and Support
This FERM MSM1038 Radial Mitre Saw comes with a 6 Months Warranty from the date of purchase. Please retain your proof of purchase for warranty claims.
For technical assistance, spare parts, or warranty service, please contact your local FERM authorized service center or the retailer where the product was purchased. Do not attempt to repair the tool yourself, as this may void the warranty and pose safety risks.
