1. Safety Information
Operating any power equipment requires strict adherence to safety guidelines to prevent injury or damage. Please read and understand all safety instructions before operating this Powerhorse Rotor Wood Chipper.
- Always wear appropriate personal protective equipment (PPE), including eye protection, hearing protection, gloves, and sturdy footwear.
- Ensure the work area is clear of bystanders, children, and pets.
- Never place hands or any body part into the feed chute or discharge chute while the engine is running.
- Be aware of thrown debris. The chipper can eject material at high speeds.
- Before performing any maintenance, clearing clogs, or making adjustments, always turn off the engine and ensure all moving parts have come to a complete stop. Disconnect the spark plug wire to prevent accidental starting.
- Operate the chipper on a stable, level surface.
- Do not operate the chipper in wet conditions or in the presence of flammable liquids or gases.
- Feed only appropriate materials into the chipper. Do not attempt to chip metal, rocks, or other non-organic materials.
- The manufacturer advises: Always wear protective gear, avoid contact with moving parts, and be cautious when handling debris thrown by the tines. Ensure safe maneuvering and handling on various terrains.
2. Product Overview
The Powerhorse Rotor Wood Chipper is designed for efficient processing of branches and limbs, ideal for arborists, gardeners, and landowners. It features a powerful engine and a robust chipping system.

Figure 2.1: Main view of the Powerhorse Rotor Wood Chipper.
Key Features:
- High Performance 420cc Ducar OHV Engine: Provides robust power for efficient chipping.
- 4-inch Chipping Capacity: Capable of handling branches and limbs up to 4 inches in diameter.
- Rotor-Type Chipping System: Utilizes an extra-fast, high-speed rotor for effective material reduction.
- 15:1 Reduction Ratio: Efficiently reduces chipped material volume.
- Heavy-Duty Steel Chassis: Engineered for durability and off-road pulling.
- Compact Design: Allows for maneuverability in tight areas and through narrow gateways.
- 13-inch by 5-inch All-Terrain Tires: Ensures smooth rolling over various terrains.

Figure 2.2: The powerful 420cc engine of the Powerhorse chipper.

Figure 2.3: Illustration of the durable steel chassis construction.

Figure 2.4: The efficient rotor type chipping system in action.

Figure 2.5: The compact design allows for easy movement and storage.
3. Setup
Before operating your Powerhorse Rotor Wood Chipper, ensure it is properly assembled and prepared for use.
- Unpacking: Carefully remove all components from the packaging. The unit comes in a robust wooden box.
- Assembly: Install the metal entrance and exit chutes. Ensure all bolts and fasteners are securely tightened.
- Add Fuel: Fill the fuel tank with fresh, unleaded gasoline. Refer to the engine manual for specific fuel requirements.
- Add Engine Oil: Fill the engine crankcase with 10W-30 engine oil to the recommended level. Do not overfill.
- Pre-Operation Checks: Before each use, inspect the chipper for any loose parts, damage, or obstructions. Ensure the air filter is clean.
4. Operating Instructions
Follow these steps for safe and effective operation of your wood chipper.
Video 4.1: Official product demonstration video showcasing the Powerhorse Rotor Wood Chipper in operation, highlighting its 4-inch chipping capacity and efficient performance. This video is provided by the seller, Northern Tool + Equipment.
- Starting the Engine: Ensure the fuel valve is open and the choke is set appropriately for a cold or warm start. Pull the recoil starter or use the electric start feature until the engine runs smoothly.
- Feeding Material: Slowly feed branches and limbs into the feed chute. The chipper is designed to handle material up to 4 inches in diameter. Allow the chipper to pull the material in; do not force it.
- Chipping Process: The high-speed rotor system will efficiently chip the material, reducing it to wood chips. The chipper operates at up to 3600 RPM, providing a 15:1 reduction ratio.
- Monitoring Performance: Listen for changes in engine sound or chipping efficiency, which may indicate a need to adjust feeding speed or clear a minor clog.
- Moving the Chipper: The chipper's heavy-duty steel chassis and 13-inch by 5-inch all-terrain tires allow for easy movement across various terrains and through narrow spaces.
- Shutting Down: To turn off the chipper, move the throttle to the idle position, then turn the engine switch to the OFF position. Close the fuel valve if storing for an extended period.

Figure 4.1: The chipper's powerful engine delivers up to 3600 maximum RPM for effective chipping.
5. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Powerhorse Rotor Wood Chipper.

Figure 5.1: The air filter requires cleaning every 50 hours of use to maintain engine performance.
- Air Filter: Clean the air filter every 50 hours of use, or more frequently in dusty conditions. Refer to the engine manual for detailed cleaning instructions.
- Engine Oil: Check engine oil level before each use and change according to the engine manual's recommendations (typically after the first 5 hours, then every 50 hours).
- Spark Plug: Inspect and clean the spark plug annually or every 100 hours. Replace if worn.
- Chipping Blades: Regularly inspect the chipping blades for sharpness and damage. Sharpen or replace as needed. Always wear heavy-duty gloves when handling blades.
- Lubrication: Lubricate moving parts and pivot points as specified in the engine and chipper manuals.
- General Inspection: Periodically check all nuts, bolts, and fasteners for tightness. Inspect tires for proper inflation and wear.
- Storage: For long-term storage, drain the fuel system or use a fuel stabilizer. Clean the chipper thoroughly and store in a dry, protected area.
6. Troubleshooting
This section provides solutions to common issues you might encounter with your wood chipper.
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine will not start | No fuel; Stale fuel; Clogged fuel filter; Faulty spark plug; Choke not set correctly | Add fresh fuel; Drain and refill with fresh fuel; Clean/replace fuel filter; Clean/replace spark plug; Adjust choke. |
| Poor chipping performance | Dull blades; Overfeeding material; Incorrect material type | Sharpen or replace blades; Reduce feeding rate; Only chip appropriate organic material. |
| Chipper clogs frequently | Wet material; Overfeeding; Dull blades | Allow material to dry; Feed material slowly; Sharpen or replace blades. |
| Excessive vibration | Loose components; Damaged blades; Unbalanced rotor | Check and tighten all fasteners; Inspect and replace damaged blades; Contact customer support if rotor is unbalanced. |
7. Specifications
Detailed technical specifications for the Powerhorse Rotor Wood Chipper.
- Brand: Powerhorse
- Model Number: 63389
- Engine: 420cc Ducar OHV Engine
- Chipping Capacity: 4 inches (maximum branch diameter)
- Max RPM: 3600 RPM
- Reduction Ratio: 15:1
- Power Source: Gasoline
- Material: Alloy Steel, Wood
- Item Weight: 335 Pounds
- Package Dimensions: 45 x 43 x 30 inches
- Tires: 13-inch by 5-inch All-Terrain
- Color: Blue
8. Warranty and Support
For warranty information, technical support, or to order replacement parts, please contact Powerhorse customer service or refer to your purchase documentation.
- Customer Support: Refer to the contact information provided at the point of purchase or on the official Powerhorse website.
- Returns: This product typically offers a 30-day easy returns policy. Please check with your retailer for specific return conditions.
- Protection Plans: Extended protection plans may be available for purchase. Inquire with your retailer for details.





