1. Introduction
This manual provides essential instructions for the safe and efficient operation, maintenance, and setup of your TCE TCE30030 Torin 30 Ton H-Frame Pneumatic Air Hydraulic Shop Press. Please read this manual thoroughly before assembly or operation to ensure proper use and to prevent injury or damage.
The TCE30030 is a heavy-duty steel H-frame pneumatic air hydraulic shop press designed for various tasks including straightening, bending, pressing, and stamping. It features a 30-ton (60,000 lb) capacity and a working range from 2 inches to 44-1/2 inches. The table surface can be manually raised and lowered to achieve the optimal working distance for your specific task. The unit includes arbor press stamping plates and an easy-to-read pressure gauge. The piston-ram is treated and polished to resist skiving, and the entire unit is finished with a powder-coated, lead-free paint for durability and resistance to oil, grease, and dirt. This product meets ASME PASE safety standards.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or death.
- Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and steel-toed boots.
- Ensure the press is placed on a flat, level, and stable surface capable of supporting its weight and the maximum load.
- Do not exceed the rated capacity of 30 tons (60,000 lb).
- Keep hands and body clear of the pressing area during operation.
- Ensure the workpiece is stable and properly secured before applying pressure.
- Never modify the press or its components. Use only genuine replacement parts.
- Keep children and unauthorized personnel away from the work area.
- Disconnect air supply and relieve hydraulic pressure before performing any maintenance or adjustments.
- Inspect the press for damage or wear before each use. Do not operate if damaged.
3. Components and Parts List
The following components are included with your TCE30030 Shop Press:
- 30 Ton Professional SPEEDY Shop Press (Dual Function Quick Pump Manual/Hand and Foot Pedal)
- Pressure Gauge
- Winch mechanism
- Press Plates (Arbor plates)
- Safety Guard (Mesh panel)
- Assembly Hardware (bolts, nuts, washers)
Figure 3.1: Overview of the TCE30030 Torin 30 Ton H-Frame Shop Press.
4. Setup and Assembly
Assembly of the TCE30030 shop press requires careful attention to detail. It is recommended to have at least two people for assembly due to the weight and size of the components. Refer to the included assembly diagram for specific bolt and component placement.
- Unpacking: Carefully unpack all components and verify against the parts list. Report any missing or damaged parts immediately.
- Base Assembly: Assemble the base frame components using the provided hardware. Ensure all bolts are securely tightened.
- Upright Frame Installation: Attach the upright H-frame sections to the assembled base. Secure with appropriate bolts and nuts.
- Top Frame Installation: Mount the top frame section onto the uprights. This section will house the hydraulic ram.
- Hydraulic Ram and Pump Assembly: Install the hydraulic ram into the top frame. Connect the hydraulic pump and hose to the ram. Ensure all connections are tight to prevent leaks.
- Pressure Gauge Installation: Install the pressure gauge onto the hydraulic ram assembly.
- Work Table and Safety Guard: Install the adjustable work table and the safety guard (mesh panel). The work table can be adjusted to various heights using the support pins.
- Foot Pedal and Winch: Attach the foot pedal mechanism and the winch for adjusting the work table height.
Figure 4.1: Assembled press with key dimensions for placement planning.
Figure 4.2: Detail of the foot pump pedal and hydraulic reservoir.
5. Operating Instructions
The TCE30030 shop press offers both manual hand pump and pneumatic air hydraulic operation.
5.1. Preparing for Operation
- Workpiece Placement: Place the workpiece centrally on the press plates. Ensure the press plates are securely positioned on the work table.
- Adjusting Work Table Height: Use the winch mechanism to raise or lower the work table to the desired height. Secure the table with the support pins. The press offers a working range from 2 inches to 44-1/2 inches.
- Safety Guard: Ensure the safety guard (mesh panel) is properly in place before operating the press.
Figure 5.1: The protective mesh panel provides additional safety during operation.
5.2. Manual Hand Pump Operation
- Close the release valve on the hydraulic pump by turning it clockwise.
- Operate the hand pump lever or the foot pedal to extend the hydraulic ram and apply pressure to the workpiece.
- Monitor the pressure gauge to ensure you do not exceed the maximum rated capacity.
- Once the operation is complete, slowly open the release valve by turning it counter-clockwise to retract the ram.
5.3. Pneumatic Air Hydraulic Operation
- Connect an air compressor (not included) to the air inlet on the pneumatic pump. Ensure the air supply is clean and dry.
- Close the release valve on the hydraulic pump.
- Activate the air control valve to extend the hydraulic ram.
- Monitor the pressure gauge.
- To retract the ram, close the air control valve and slowly open the hydraulic release valve.
Figure 5.2: Detail of the piston-ram, designed to resist skiving.
Figure 5.3: Arbor press stamping plates and convenient storage for accessories.
6. Maintenance
Regular maintenance ensures the longevity and safe operation of your shop press.
- Cleaning: Keep the press clean and free of dirt, grease, and oil. The powder-coated finish is designed for easy cleanup.
- Lubrication: Periodically lubricate all moving parts, including the ram and pump mechanisms, according to the manufacturer's recommendations.
- Hydraulic Fluid: Check the hydraulic fluid level regularly. Top up with appropriate hydraulic oil if necessary. Refer to the pump manual for fluid specifications.
- Inspection: Before each use, inspect all bolts, pins, and connections for tightness. Check for any signs of wear, damage, or hydraulic fluid leaks.
- Ram Condition: The piston-ram is treated and polished to resist skiving. Keep it clean and free from abrasions.
7. Troubleshooting
This section addresses common issues you might encounter with your shop press.
| Problem | Possible Cause | Solution |
|---|---|---|
| Ram does not extend or extends slowly. | Low hydraulic fluid level; Air in hydraulic system; Release valve open; Faulty pump. | Check and refill hydraulic fluid; Bleed air from the system (refer to pump manual); Close release valve; Contact customer support. |
| Ram retracts under load. | Release valve not fully closed; Internal pump leak; Overload. | Ensure release valve is fully closed; Contact customer support; Do not exceed rated capacity. |
| Hydraulic fluid leaks. | Loose connections; Damaged seals. | Tighten all connections; Contact customer support for seal replacement. |
| Air pump not working (pneumatic operation). | No air supply; Low air pressure; Air line kinked or blocked; Faulty air valve. | Check air compressor connection and operation; Ensure adequate air pressure (typically 90-120 PSI); Inspect air line; Contact customer support. |
For issues not listed here or if solutions do not resolve the problem, please contact TCE customer support.
8. Specifications
| Feature | Specification |
|---|---|
| Brand | TCE |
| Model Number | TCE30030 |
| Load Capacity | 30 Tons (60,000 lb) |
| Working Range | 2" to 44-1/2" |
| Product Dimensions (L x W x H) | 34-13/16" L x 27-1/2" W x 72-7/16" H (approx. 35.04 x 35.04 x 27.56 inches) |
| Item Weight | 349 pounds |
| Material | Alloy Steel |
| Color | Blue |
| Safety Standards | Meets ASME PASE safety standards |
| Special Features | Dual speed hydraulic pump, Hand and foot pedal operation, Pressure gauge, Arbor press plates, Safety guard |
9. Warranty and Support
The TCE TCE30030 Torin Steel H-Frame Pneumatic Air Hydraulic Garage/Shop Floor Press includes a limited 2-year manufacturer warranty. For warranty claims, technical assistance, or to purchase replacement parts, please contact TCE customer support.
For further assistance, you may visit the TCE Store on Amazon.
