APSG Automatic Transmission Shift Cable Bushing Repair Kit 14908

1. Introduction

This instruction manual provides detailed guidance for the installation of the APSG Automatic Transmission Shift Cable Bushing Repair Kit. This kit is designed to replace worn or broken plastic bushings and clips in your vehicle's automatic transmission shift selector cable, restoring proper shifting function. Please read all instructions carefully before beginning the installation process.

2. Product Overview

The APSG Automatic Transmission Shift Cable Bushing Repair Kit (Model SLBK-FORD1) includes the necessary components to repair a damaged shift cable bushing. The kit typically contains:

• One (1) Plastic Bushing
• One (1) Retainer Clip

3. Compatibility

This repair kit is compatible with various Ford, Lincoln, and Mercury models. Please verify fitment for your specific vehicle and year:

• Ford: E-150 (1997-2014), E-250 (1997-2004), E-350 (1997-2014), E-450 (1999-2011), E-550 (2002-2003), Econoline Super Duty (1997-1999), Edge (2008-2011), Excursion (2000-2004), Expedition (1999-2006), Explorer (2002, 2004-2005), F-150 (1998-2008), F-250 Super Duty (1999-2007), F-350 Super Duty (1999-2007), F-450 Super Duty (1999-2007), F-550 Super Duty (1999-2007), Flex (2010-2018), Fusion (2006-2012), Lobo (2002-2008), Mustang (2005-2017), Windstar (1999-2003).
• Lincoln: Blackwood (2002-2003), MKZ (2011-2012), Navigator (1999-2006).
• Mercury: Milan (2006-2011), Mountaineer (4-5).

4. Safety Information

Always prioritize safety when performing automotive repairs. Failure to follow safety precautions can result in serious injury or damage to the vehicle.

• Ensure the vehicle is parked on a level surface, the parking brake is engaged, and the wheels are chocked.
• Place the transmission in the 'Park' position before beginning any work on the shift cable.
• Wear appropriate personal protective equipment, including safety glasses and gloves.
• If lifting the vehicle, use jack stands to support it securely. Never rely solely on a jack.
• Disconnect the vehicle's battery to prevent accidental electrical shorts or activation of vehicle systems.

5. Installation Instructions

This section outlines the steps for replacing the automatic transmission shift cable bushing and clip. The process may vary slightly depending on your vehicle's specific design.

5.1. Preparation

1. Ensure the vehicle is safely secured as per the safety information.
2. Locate the automatic transmission shift cable connection point, typically on the transmission housing.
3. Confirm that both the transmission lever (on the transmission) and the shifter inside the vehicle are in the 'Park' position. This is crucial for proper alignment.
4. For easier installation, soak the new plastic bushing in hot water for a few minutes. This will make the material more pliable and easier to install.

5.2. Removing the Old Bushing and Clip

The method for removing the old clip depends on its style:

• For older yellow 'Cube' style clips: Use a flathead screwdriver to gently pry the clip upwards. Once slightly raised, you can access the slot from the back and continue prying to fully remove the clip and then the cube-shaped bushing.
• For newer 'Tan' style clips: Use a small screwdriver or pick tool to gently pry the clip open and remove it.

Refer to the video below for a visual demonstration of removing different clip styles:

5.3. Installing the New Bushing and Clip

1. Insert the new plastic bushing into the cable end. Ensure the beveled edge of the bushing points inward. Incorrect installation (beveled edge pointing outward) will prevent the ball stud from snapping into place.
2. After inserting the bushing, use a small pocket screwdriver or similar tool to carefully seat the flange of the bushing, ensuring it is fully expanded and not folded over. This step is critical for a secure connection and to prevent the cable from detaching.
3. Align the cable end with the transmission lever's ball stud.
4. Press the cable end onto the ball stud until it clicks into place. You may use a small set of slip-joint pliers to gently assist in snapping the cable onto the ball stud, but be careful not to apply excessive force.
5. Install the new retainer clip over the bushing and cable end, securing it firmly. Ensure it clicks into its fully engaged position.

A brief overview of the bushing and clip components can be seen here:

5.4. Testing the Installation

After installation, perform the following checks:

1. Manually shift the transmission lever back and forth between 'Park' and '1' several times to ensure smooth operation and that the cable remains securely attached.
2. With the vehicle still safely secured, start the engine and test the shifter through all gear positions (P, R, N, D, L, etc.) to confirm proper engagement and disengagement.
3. Ensure the vehicle starts only in 'Park' or 'Neutral' and that the reverse lights illuminate when in 'Reverse'.

6. Maintenance

Regular inspection of your shift cable and its connections can help prevent future issues. Check the bushings and clips periodically for signs of wear, cracking, or looseness. Address any concerns promptly to maintain reliable shifting performance.

7. Troubleshooting

If you experience issues after installing the repair kit, consider the following:

• Difficulty shifting or cable detaches: Re-check that the bushing is installed with the correct orientation (beveled edge inward) and that its flange is fully seated. Ensure the retainer clip is securely engaged.
• Shifter feels loose: Verify all connections are tight and that the new bushing and clip are properly installed and not damaged.
• Vehicle does not start in Park/Neutral: Confirm that the transmission lever and the shifter inside the vehicle are correctly aligned and in the 'Park' position. The cable may need adjustment if your vehicle has an adjustable cable.

If problems persist, it is recommended to consult a qualified automotive technician.

8. Specifications

9. Warranty and Support

For specific warranty information or technical support regarding your APSG product, please refer to the product packaging or contact the manufacturer directly. Keep your proof of purchase for any warranty claims.